Fayat Group BOMAG BT 60 Bedienungsanleitung

Operating instructions

Maintenance instructions

Original operating instructions

Catalogue No.

008 071 41 04/2011

BT 60 / BT 65

S/N 101 541 10 .... > / S/N 101 541 30 .... >

Vibratory Tampers

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Foreword

BOMAG

BT 60 / BT 65

F oreword

These BOMAG machines are products from

the wide product range of BOMAG machines

for earth and asphalt construction, refuse

compaction and stabilizing/recycling.

BOMAG’s vast experience in connection with

state-of-the-art production and testing meth-

ods, such as lifetime tests of all important

components and highest quality demands

guarantee maximum reliability of your ma-

chine.

This manual comprises:

lSafety regulations

lOperating instructions

lMaintenance instructions

lTrouble shooting

Using these instructions will

lhelp you to become familiar with the machine.

lavoid malfunctions caused by unprofessional

operation.

Compliance with the maintenance instructions will

lenhance the reliability of the machine on con-

struction sites,

lprolong the lifetime of the machine,

lreduce repair costs and downtimes.

BOMAG will not assume liability for the function of

the machine

lif it is handled in a way not complying with the

usual modes of use,

lif it is used for purposes other than those men-

tioned in these instructions.

No warranty claims can be lodged in case of dam-

age resulting from

loperating errors,

linsufficient maintenance and

lwrong fuels and lubricants.

Please note!

This manual was written for operators and mainte-

nance personnel on construction sites.

These operating and maintenance instructions are

part of the machine.

You should only operate the machine after you

have been instructed and in compliance with these

instructions.

Strictly observe the safety regulations.

Please observe also the guidelines of the Civil En-

gineering Liability Association ”Safety Rules for

the Operation of Road Rollers and Soil Compac-

tors” and all relevant accident prevention regula-

tions.

For your own personal safety you should only

use original spare parts from BOMAG.

In the course of technical development we re-

serve the right for technical modifications

without prior notification.

These operating and maintenance instructions are

also available in other languages.

Apart from that, the spare parts catalogue is avail-

able from your BOMAG dealer against the serial

number of your machine.

Your BOMAG dealer will also supply you with in-

formation about the correct use of our machines in

soil and asphalt construction.

The above notes do not constitute an extension of

the warranty and liability conditions specified in the

general terms of business of BOMAG.

We wish you successful work with your BOMAG

machine.

BOMAG GmbH

PrintedinGermany

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Foreword

BOMAG

BT 60 / BT 65

Please fill in

............................

Machinetype(Fig.1)

............................

Serial number (Fig. 2)

............................

Engine type (Fig. 3)

............................

Engine number (Fig. 3)

Note

Supplement the above data together with the com-

missioning protocol.

During commissioning our organisation will in-

struct you in the operation and maintenance of the

machine.

Please observe strictly the safety regulations and

all notes on risks and dangers!

Fig. 1

Fig. 2

Fig. 3

541002

008 330 20

Made by

FAYAT GR OUP

Hellerwald, 56154 Boppard

Made in Germany

kW kg

Patent Protection

Type

Serial Number

Year of Construction

Nominal Power Operating Mass

Designation

541003

008 330 20

Made by

FAYAT GR OUP

Hellerwald, 56154 Boppard

Made in Germany

kW kg

Patent Protection

Type

Serial Number

Year of Construction

Nominal Power Operating Mass

Designation

541004

000 00 0000

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Table of Contents

BOMAG

BT 60 / BT 65

Technical Data 7

Safety regulations 11

Indicators and Controls 17

3.1 General notes 18

3.2 Description of indicators and control elements 18

Operation 21

4.1 General 22

4.2 Tests before taking into operation 22

4.3 Starting the engine 23

4.4 Work/operation 26

4.5 Shutting down the engine 27

4.6 Changing the tamper foot plate 28

4.7 Loading/transport 29

4.8 Final shut-down of machine 30

Maintenance 31

5.1 General notes on maintenance 32

5.2 Fuels and lubricants 33

5.3 Table of fuels and lubricants 34

5.4 Running-in instructions 35

5.5 Maintenance table 36

5.6 Clean the machine 37

5.7 Check the engine oil level 37

5.8 Checking the fuel level 38

5.9 Change the engine oil 39

5.10 Cleaning, checking the spark plug, replacing if necessary 40

5.11 Check the tamper foot 41

5.12 Checking, adjusting the valve clearance 43

5.13 Changing the fuel filter 45

5.14 Clean the fuel screen 46

5.15 Oil change in tamper foot 47

5.16 Check, clean the air filter, replace if necessary 49

Trouble shooting 51

6.1 General notes 52

6.2 Engine problems 53

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BOMAG

BT 60 / BT 65

1 Technical Data

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Technical Data

BOMAG

BT 60 / BT 65

Fig. 4

Dimensions in mm B H L L1 W

BT 60 350 1000 735 335 230

BT 65 350 1000 735 335 280

*BT 60 BT 65

Weight

Basic weight kg 59 64

Operating weight (CECE) kg 60 65

Travel characteristics

Max. working speed (depending on soil) m/min 20 20

Max. areal output (depending on soil) m2/h 336 336

Drive

Engine manufacturer Honda Honda

Type GX 100 GX 100

Cooling Air Air

Number of cylinders 1 1

Displacement cm398 98

Rated power ISO 9249 kW 2.2 2.2

Rated speed rpm 4200 4200

541005

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Technical Data

BOMAG

BT 60 / BT 65

Exciter system

Drive system mechanical mechanical

Frequency Hz 10 – 11.8 10 – 11.8

Impact force kN 13.5 16.2

Filling capacities

Fuel tank l 3.0 3.0

Oil in tamper foot l 0.75 1.0

Engine oil l 0.3 0.3

* The right for technical modifications remains reserved

*BT 60 BT 65

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Technical Data

BOMAG

BT 60 / BT 65

The following noise and vibration data acc. to

- EC Machine Regulation edition 2006/42/EC

- the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC

- Vibration Protection Regulation 2002/44/EC

were determined during conditions typical for this type of equipment and by application of harmo-

nized standards.

During operation these values may vary because of the existing operating conditions.

Noise value

Sound pressure level on the place of the operator:

BT 60: LpA = 94 dB(A), determined acc. to ISO 11204 and EN 500

BT 65: LpA = 93 dB(A), determined acc. to ISO 11204 and EN 500

Guaranteed sound power level:

BT 60: LWA = 108 dB(A), determined acc. to ISO 3744 and EN 500

BT 65: LWA = 108 dB(A), determined acc. to ISO 3744 and EN 500

Danger

Loss of hearing!

Wear your personal noise protection means (ear defenders) before starting operation.

Vibration value

Hand-arm vibration:

Vector total of the weighted effective acceleration in three orthogonal directions:

Weighted total vibration value

BT 60: ahv =9.4m/sec

2on crushed rock determined acc. to ISO 5349 and EN 500

BT 65: ahv =8.6m/sec

2on crushed rock determined acc. to ISO 5349 and EN 500

Caution

Observe the daily vibration load (Industrial safety acc. to 2002/44/EEC).

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