Federal Signal Corporation SIGNALMASTER SML6-2SML1F Bedienungsanleitung

2561511A

REV. A 1002

Printed in U.S.A.

INSTRUCTION SHEET

FOR

MODELS SML6-2SML1F AND SML6-2SML1F30

SIGNALMASTER™ LIGHT ASSEMBLIES

SAFETY MESSAGETO INSTALLERS

People’s lives depend on your safe installation of our

products. It is important to read, understand and follow all

instructions shipped with the products. In addition, listed

below are some other important safety instructions and

precautions you should follow:

• To properly install this light: you must have a

good understanding of automotive electrical

procedures and systems, along with proficiency in

the installation and use of safety warning

equipment.

• When drilling into a vehicle structure, be sure

that both sides of the surface are clear of

anything that could be damaged.

• In order for the light to function properly, a

separate ground connection must be made. If

practical, it should be connected to the negative

battery terminal. At a minimum, it may be

attached to a solid metal body or chassis part

that will provide an effective ground path as long

as the light system is to be used.

• Locate light control so the VEHICLE and

CONTROL can be operated safely under all

driving conditions.

• Do not attempt to activate or deactivate light

control while driving in a hazardous situation.

• You should frequently inspect the light to ensure

that it is operating properly and that it is

securely attached to the vehicle.

• File these instructions in a safe place and refer to

them when maintaining and/or reinstalling the

product.

Failure to follow all safety precautions and instructions

may result in property damage, serious injury, or death to you

or others.

I. GENERAL.

The Federal SignalMaster™ Models SML6-2SML1F and

SML6-2SML1F30 are six-lamp directional light assemblies

with two additional outer lamps controlled by a flasher PCB

assembly. The flasher assembly can be activated by either

+12Vdc or ground. Lens colors available are: amber (standard),

red, blue, and clear.

WARNING

These lights are intended for secondary warning

only. They are not intended for use as a primary

warning system.

II. INSTALLATION.

A. SignalMaster Light Assemblies.

Install the light assembly as described in the

mounting kit instructions, and route the cable near the

eventual location of the control unit.

CAUTION

Install the control unit in an adequately ventilated

area. Never install near heater ducts.

B. Control Unit.

NOTE

Before selecting a mounting location for the control

unit, it is necessary to plan wiring and cable routing.

Use a Federal Signal SMC16 or SMC56 control unit.

Install the control unit and complete the wiring as described in

the control unit instructions.

WARNING

Do not connect more than one, 6 or 8 head,

halogen SignalMaster assembly to a

SignalMaster controller or the SignalMaster

outputs of a SmartSiren. Electrical fire or

damage to the controller or siren will result.

C. Flasher Connections.

1. SMC56 Control Unit (ground activation via AUX

switch).

See figure 1. Connect the ten-conductor cable’s

pink lead to the fused +12Vdc (+BAT) position on the seven-

position connector. Connect the blue lead to ground. Using a

one-ampere fuse, connect the white wire to the seven-position

connector’s AUX OUT position. Connect the remaining wires as

shown in figure 1. The flasher will operate when the control

unit’s AUX switch is activated.

CUSTOMER

SUPPLIED

1/4" BRN

GRN

RED

PINK

BLU

YEL

GRAY

PURP

ORN

290A3761B

10 CONDUCTOR

CABLE FROM

SIGNAL MASTER

18 AWG DASH LIGHTS

18 AWG AUX IN

18 AWG CASE GND.

14 AWG (-)GND

18 AWG +BAT/IGN.

14 AWG +BAT

18 AWG AUX OUT

+BAT

25 AMP.

+BAT/IGN

(-) GND

(-) CASE

GROUNG

AUX IN

AUX OUT

DASH

LIGHTS

WHITE

BROWN

GREEN

ORANGE

VIOLET

GRAY

YELLOW

BLUE

WHT/BLU

WHT/GRN

WHT/RED

WHT/ORN

RED

LIGHT

OUTPUTS

SMC56 POWER AND

GROUND

WIRE STRIPPING

TYPICAL

EXTERNAL LAMP

CONNECTIONS

25A 1A

WHT

Figure 1.

-2-

+BAT

25 AMP.

+BAT/IGN

(-) GND

(-) CASE

GROUNG

AUX IN

AUX OUT

WHITE

BROWN

GREEN

ORANGE

VIOLET

GRAY

YELLOW

BLUE

WHT/BLU

WHT/GRN

WHT/RED

WHT/ORN

RED

CUSTOMER

SUPPLIED

1/4" BRN

BLU

WHT

GRN

RED

YEL

GRAY

PURP

ORN

290A3762B

10 CONDUCTOR

CABLE FROM

SIGNAL MASTER

+12VDC

PINK

LIGHT OUTPUTS

SWITCH (1-AMP) IS USER-SUPPLIED

SMC16

POWER AND GROUND

NOT USED

18 AWG CASE GND.

14 AWG (-)GND

18 AWG +12V IGN.

14 AWG RED

NOTUSED

WIRE STRIPPING

TYPICAL

25A

Figure 2.

2. SMC16 Control Unit (+12Vdc activation via

user-supplied switch).

See figure 2. Connect the ten-conductor cable’s

blue lead to ground. Connect the white lead to ground. Connect

the pink lead to one side of a user-supplied switch (one-ampere

minimum). Connect the other side of the switch to +12Vdc. The

flasher will operate upon activation of the user-supplied

switch.

3. SMC16 Control Unit (ground activation via

user-supplied switch).

See figure 3. Connect the ten-conductor cable’s

blue lead to ground. Connect the pink lead to +12Vdc. Connect

the white lead to one side of a user-supplied switch (one-

ampere minimum). Connect the other side of the switch to

ground. The flasher will operate upon activation of the user-

supplied switch.

III. MAINTENANCE.

A. General.

WARNING

Crazing (cracking) of lenses will cause reduced

effectiveness of the light. Do not use cleaning agents

(which will cause crazing) such as strong detergents,

solvents, or petroleum products. If crazing of lenses

does occur, reliability of light for emergency signalling

purposes may be reduced until lenses are replaced.

Ordinary cleaning of the plastic lenses can be

accomplished by using mild soap and a soft rag. Should fine

scratches or a haze appear on a lens, they can ordinarily be

removed with a non-abrasive, high quality, one-step, automo-

tive paste cleaner/wax and a soft cloth.

B. Lamp Replacement.

WARNING

A serious injury may result if lamp is touched when

hot. Always allow lamp to cool before removing.

Halogen lamps are pressurized and if broken can

result in flying glass. Always wear gloves and eye

protection when handling the lamps.

CAUTION

Use of higher wattage lamps can result in damage to

the colored lenses.

1. See figure 4. Remove and retain the two screws

which secure the lens. Carefully pull the lens straight away

from the light assembly.

CAUTION

Service life of lamp will be shortened if glass is

touched. If glass has been handled, clean with a

grease solvent.

2. Remove the defective lamp by carefully pulling it

out of the socket. Install a new lamp by aligning the pins on

the lamp base with the holes in the socket, and carefully

pushing the lamp into the socket.

3. Replace the lens using the previously removed

screws.

IV. REPLACEMENT PARTS.

Description Part No.

Lens, Clear 8573001

Lens, Red 8573001-01

Lens, Amber 8573001-02

Lens, Blue 8573001-03

Lens, Green 8573001-04

Lamp, 27-watt halogen, 8573007

G.E. GH-22

Cable Assembly, 15-ft. 1751026

Cable Assembly, 30-ft. 1751026-01

Flasher PCB Assy. 2005058

+BAT

25 AMP.

+BAT/IGN

(-) GND

(-) CASE

GROUNG

AUX IN

AUX OUT

WHITE

BROWN

GREEN

ORANGE

VIOLET

GRAY

YELLOW

BLUE

WHT/BLU

WHT/GRN

WHT/RED

WHT/ORN

RED

CUSTOMER

SUPPLIED

1/4" BRN

GRN

RED

YELBLU

PINK

GRAY

PURP

ORN

290A3763B

10 CONDUCTOR

CABLE FROM

SIGNAL MASTER WHT

LIGHT OUTPUTS

SWITCH (1-AMP) IS USER-SUPPLIED

SMC16

POWER AND GROUND

NOT USED

18 AWG CASE GND.

14 AWG (-)GND

18 AWG +12V IGN.

14 AWG RED

NOTUSED

WIRE STRIPPING

TYPICAL

25A

Figure 3.

290A3764

LENS

LIGHT

ASSEMBLY

REMOVE 2

TORX SCREWS

PULL LENS STRAIGHT AWAY

FROM LIGHT ASSEMBLY

Figure 4.

-2-

+BAT

25 AMP.

+BAT/IGN

(-) GND

(-) CASE

GROUNG

AUX IN

AUX OUT

WHITE

BROWN

GREEN

ORANGE

VIOLET

GRAY

YELLOW

BLUE

WHT/BLU

WHT/GRN

WHT/RED

WHT/ORN

RED

CUSTOMER

SUPPLIED

1/4" BRN

BLU

WHT

GRN

RED

YEL

GRAY

PURP

ORN

290A3762B

10 CONDUCTOR

CABLE FROM

SIGNAL MASTER

+12VDC

PINK

LIGHT OUTPUTS

SWITCH (1-AMP) IS USER-SUPPLIED

SMC16

POWER AND GROUND

NOT USED

18 AWG CASE GND.

14 AWG (-)GND

18 AWG +12V IGN.

14 AWG RED

NOTUSED

WIRE STRIPPING

TYPICAL

25A

Figure 2.

2. SMC16 Control Unit (+12Vdc activation via

user-supplied switch).

See figure 2. Connect the ten-conductor cable’s

blue lead to ground. Connect the white lead to ground. Connect

the pink lead to one side of a user-supplied switch (one-ampere

minimum). Connect the other side of the switch to +12Vdc. The

flasher will operate upon activation of the user-supplied

switch.

3. SMC16 Control Unit (ground activation via

user-supplied switch).

See figure 3. Connect the ten-conductor cable’s

blue lead to ground. Connect the pink lead to +12Vdc. Connect

the white lead to one side of a user-supplied switch (one-

ampere minimum). Connect the other side of the switch to

ground. The flasher will operate upon activation of the user-

supplied switch.

III. MAINTENANCE.

A. General.

WARNING

Crazing (cracking) of lenses will cause reduced

effectiveness of the light. Do not use cleaning agents

(which will cause crazing) such as strong detergents,

solvents, or petroleum products. If crazing of lenses

does occur, reliability of light for emergency signalling

purposes may be reduced until lenses are replaced.

Ordinary cleaning of the plastic lenses can be

accomplished by using mild soap and a soft rag. Should fine

scratches or a haze appear on a lens, they can ordinarily be

removed with a non-abrasive, high quality, one-step, automo-

tive paste cleaner/wax and a soft cloth.

B. Lamp Replacement.

WARNING

A serious injury may result if lamp is touched when

hot. Always allow lamp to cool before removing.

Halogen lamps are pressurized and if broken can

result in flying glass. Always wear gloves and eye

protection when handling the lamps.

CAUTION

Use of higher wattage lamps can result in damage to

the colored lenses.

1. See figure 4. Remove and retain the two screws

which secure the lens. Carefully pull the lens straight away

from the light assembly.

CAUTION

Service life of lamp will be shortened if glass is

touched. If glass has been handled, clean with a

grease solvent.

2. Remove the defective lamp by carefully pulling it

out of the socket. Install a new lamp by aligning the pins on

the lamp base with the holes in the socket, and carefully

pushing the lamp into the socket.

3. Replace the lens using the previously removed

screws.

IV. REPLACEMENT PARTS.

Description Part No.

Lens, Clear 8573001

Lens, Red 8573001-01

Lens, Amber 8573001-02

Lens, Blue 8573001-03

Lens, Green 8573001-04

Lamp, 27-watt halogen, 8573007

G.E. GH-22

Cable Assembly, 15-ft. 1751026

Cable Assembly, 30-ft. 1751026-01

Flasher PCB Assy. 2005058

+BAT

25 AMP.

+BAT/IGN

(-) GND

(-) CASE

GROUNG

AUX IN

AUX OUT

WHITE

BROWN

GREEN

ORANGE

VIOLET

GRAY

YELLOW

BLUE

WHT/BLU

WHT/GRN

WHT/RED

WHT/ORN

RED

CUSTOMER

SUPPLIED

1/4" BRN

GRN

RED

YELBLU

PINK

GRAY

PURP

ORN

290A3763B

10 CONDUCTOR

CABLE FROM

SIGNAL MASTER WHT

LIGHT OUTPUTS

SWITCH (1-AMP) IS USER-SUPPLIED

SMC16

POWER AND GROUND

NOT USED

18 AWG CASE GND.

14 AWG (-)GND

18 AWG +12V IGN.

14 AWG RED

NOTUSED

WIRE STRIPPING

TYPICAL

25A

Figure 3.

290A3764

LENS

LIGHT

ASSEMBLY

REMOVE 2

TORX SCREWS

PULL LENS STRAIGHT AWAY

FROM LIGHT ASSEMBLY

Figure 4.

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