Federal Signal Corporation AV1-LED Handbuch

Model AV1-LED

Audio-Visual LED Light

2561528A

REV. A 512

Printed in U.S.A.

Imprimé aux États-Unis

Impreso en EE. UU.

Installation and

Maintenance Manual

français..............page 21

español..............página 41

Warranty – Seller warrants all goods for ve years on parts and 2-1/2 years

on labor, under the following conditions and exceptions: Seller warrants that

all goods of Seller's manufacture will conform to any descriptions thereof for

specications which are expressly made a part of this sales contract and at the time

of sale by Seller such goods shall be commercially free from defects in material

or workmanship. Seller reserves the right at the Seller’s discretion to “Repair and

Return” or “Replace” any item deemed defective during the warranty period. This

warranty does not cover travel expenses, the cost of specialized equipment for

gaining access to the product, or labor charges for removal and reinstallation of

the product. This warranty shall be ineffective and shall not apply to goods that

have been subjected to misuse, neglect, accident, damage, improper maintenance,

or to goods altered or repaired by anyone other than Seller or its authorized

representative, or if ve years have elapsed from the date of shipment of the goods

by Seller with the following exceptions: lamps and strobe tubes are not covered

under this warranty. Outdoor warning sirens and controllers manufactured by

Federal Warning Systems are warranteed for two years on parts and one year on

labor. No agent, employee, representative or distributor of Seller has any authority

to bind the Seller to any representation, afrmation, or warranty concerning the

goods and any such representation, afrmation or warranty shall not be deemed to

have become a part of the basics of the sales contract and shall be unenforceable.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL

OTHER WARRANTIES OR MERCHANTABILITY, FITNESS FOR PURPOSE

AND OF ANY OTHER TYPE, WHETHER EXPRESS OR IMPLIED. These

warranties shall not apply unless Seller shall be given reasonable opportunity

to investigate all claims for allegedly defective goods. Upon Seller's instruction

a sample only of allegedly defective goods shall be returned to Seller for its

inspection and approval. The basis of all claims for alleged defects in the goods

not discoverable upon reasonable inspection thereof pursuant to paragraph 8 hereof

must be fully explained in writing and received by Seller within thirty days after

Buyer learns of the defect or such claim shall be deemed waived.

Industrial Systems

2645 Federal Signal Drive • University Park, IL 60484-3167

Tel: 708-534-4756 • Fax: 708-534-4852

Email: [email protected] • www.federalsignal-indust.com

Model AV1-LED Lights 3

Contents

Safety Messages to Installers and Users..............................................5

Unpacking the Model AV1-LED ..........................................................6

Introduction to the Model AV1-LED...................................................6

Mounting the Model AV1-LED............................................................6

Pipe Mounting .........................................................................................7

Surface Mounting ....................................................................................7

Wiring the Model AV1-LED.................................................................9

Single Power Supply for Light and Sounder ..........................................9

Separate Power Supplies for Light and Sounder ..................................10

Selecting How the Model AV1-LED Operates..................................12

Safety Message to Maintenance Personnel.......................................13

Replacing the Sounder........................................................................15

Accessing the Sounder ..........................................................................15

Replacing the Sounder and Reassembling the Light ............................15

Replacing the AV1-LED Stick PCBAs .............................................. 16

Obtaining Service, Assistance, and Parts..........................................17

Repair Service ......................................................................................17

Technical Assistance .............................................................................17

Mounting Accessories and Replacement Parts .....................................17

Returning a Product for Credit ..............................................................19

Model AV1-LED Lights

■ Installation and Maintenance Manual

Figures

Figure 1 Surface mount exploded view ................................................8

Figure 2 Mounting hole dimensions .....................................................9

Figure 3 Wiring for single power supply ............................................10

Figure 4 Wiring for separate power supplies ......................................11

Figure 5 Jumpers controlling LED and buzzer ...................................12

Figure 6 Exploded view with sounder ................................................14

Tables

Table 1 Mounting accessories .............................................................18

Table 2 Replacement parts ..................................................................18

Model AV1-LED Lights 5

Installation and Maintenance Manual ■

Safety Messages to Installers and Users

It is important to follow all instructions shipped with this product. This

device is to be installed by trained personnel who are thoroughly familiar

with the country electric codes and will follow these guidelines as well

as local codes.

The selection of a mounting location for the Model AV1-LED, its

controls, and wiring routing must be done under the direction of the

facilities engineer and the safety engineer. In addition, listed below are

some other important safety instructions and precautions you should

follow:

• Read and understand all instructions before installing or operating

this product.

• To avoid electrical shock, disconnect the light from the power

supply before installing the light.

• After installation, test the system to ensure that it is operating

properly.

• The product nameplate, which may contain cautionary or other

information of importance to maintenance personnel, should not be

obscured in any way.

• To be an effective warning device, this product produces bright

light that can be hazardous to your eyesight when viewed at close

range. Do not stare directly into this lighting product at close range

or permanent damage to your eyesight may occur.

• Establish a procedure to routinely check the system for proper

activation and operation.

• After testing is complete, provide a copy of these instructions to all

operating personnel.

Failure to follow all safety precautions and instructions may result in

property damage, serious injury, or death.

Model AV1-LED Lights

■ Installation and Maintenance Manual

Unpacking the Model AV1-LED

After unpacking the Model AV1-LED, examine it for damage that

may have occurred in transit. If the product has been damaged, do

not attempt to install or operate it. File a claim immediately with the

carrier stating the extent of the damage. Carefully check all envelopes,

shipping labels and tags before removing or destroying them. If any

parts are missing, please call Federal Signal Customer Support at

708-534-4756.

Introduction to the Model AV1-LED

The Model AV1-LED combination audible/visual signal features a

100-percent polycarbonate housing that is rated for Type 3R rain-

tight applications. The Fresnel lens provides superior visibility in all

directions. Available lens colors include amber, blue, clear, green, and

red. Jumper settings enable you to select a fast or slow ash rate and

whether the buzzer and/or LED operate intermittently or continuously.

The AV1-LED design provides three mounting congurations. The

black base will accommodate mounting to a 1/2-inch NPT pipe, a

4-inch octagonal electrical box, or any at surface. The surface-mount

gasket serves as a template for preparing a at surface with appropriate

mounting holes.

All Model AV1-LED units feature a unique twist-and-lock lens to enable

tool-free access to the LED light. The integrated buzzer provides 85 dB

output at 10 ft (95 dB at 1 m). Two voltage variations are available:

24 Vdc and 120 Vac. Each Model AV1-LED is factory-assembled with

two color-coded leads for wiring to a junction box. If necessary, installers

can remove the leads and connect the power supply to the Model AV1-

LED directly to the terminal block located in the base of the unit.

Mounting the Model AV1-LED

This section describes how to pipe-mount and surface-mount the light. To

mount the light on a vertical surface, use a separately purchased Model

LWMB2 (wall mounting bracket) or LCMB2 (corner mounting bracket)

mounting kit (Table 1 on page 18). For weatherproof installation, the

light must be mounted vertically with the lens facing upwards.

Model AV1-LED Lights 7

Installation and Maintenance Manual ■

Pipe Mounting

To mount the Model AV1-LED on a 1/2-inch NPT pipe:

1. Attach the light to the pipe by turning the light clockwise.

2. To make the electrical connections, refer to “Wiring the Model

AV1-LED” on page 9.

Surface Mounting

To mount the Model AV1-LED on a at mounting surface:

1. Remove and retain the three #8 screws securing the upper

housing to the lower housing. Remove the upper housing.

(Figure 1 on page 8).

2. Using the gasket as a template or the dimensions shown in

Figure 2 on page 9, scribe three drill-position marks on the

mounting surface.

3. Drill a 3⁄16-inch (4.8 mm) diameter hole at the two outside

drill-position marks for mounting.

4. Drill or punch a 3⁄4-inch (19.1 mm) diameter hole at the center

drill-position mark for wire entry.

5. Use a small punch to remove the appropriate knockouts in the

lower housing.

6. Center the mounting holes in the rubber gasket over the

mounting holes in the mounting surface.

7. Center the mounting holes in the lower housing over the

mounting holes in the gasket.

8. Secure the light to the mounting surface using the two mounting

screws.

9. Refer to “Wiring the Model AV1-LED” on page 9 to complete

the installation.

Model AV1-LED Lights

■ Installation and Maintenance Manual

Figure 1 Surface mount exploded view

290A6504

LENS

LOCKING SCREW

POWER PCBA

#8 SCREW (3)

UPPER HOUSING

MOUNTING SCREW (2) LOWER HOUSING

SURFACE-MOUNT

GASKET

MOUNTING SURFACE

LOCKING HEX NUT (2)

O-RING (3)

LENS GASKET

AV1LED STICK PCBA

(3 REQUIRED)

PCBA STANDOFF (3)

RETAINING BRACKET

SCREW SECURING THE

RETAINING BRACKET WITH

THE GROUP OF THREE

AV1LED STICK PCBAS

Model AV1-LED Lights 9

Installation and Maintenance Manual ■

Figure 2 Mounting hole dimensions

3.50 in (88.9 mm)

0.75 in (19.1 mm) 0.188 in (4.8 mm)

290A6505

Wiring the Model AV1-LED

The Model AV1-LED comes assembled from the factory with two color-

coded leads for wiring to a junction box. To connect the Model AV1-

LED directly to a power supply, simply remove the factory leads and

make the power connections to the terminal block located in the lower

housing.

SHOCK HAZARD—Do not connect the light to the system while

the power is on. Failure to heed this warning may cause serious

injury or death

Single Power Supply for Light and Sounder

Required for the installation are supply wires of the appropriate size

(12 AWG [3.0 mm2] maximum thickness).

To wire the light to a single power supply for the unit:

1. Turn off power to the system.

2. Remove and retain the three #8 screws securing the upper

housing to the lower housing. Remove the upper housing.

3. Remove the factory eld-wiring leads from the terminal block.

4. Route supply wires of the appropriate gauge into the housing

through the conduit entry.

Model AV1-LED Lights

■ Installation and Maintenance Manual

5. Strip a maximum of 0.25 in (6.4 mm) of wire insulation from

the ends of the power leads.

6. See Figure 3. To connect the wires to the terminal block, insert

the stripped ends of the wires into the connector as far as

they can go, then tighten the clamping screw. The maximum

tightening torque is 4.5 in-lb (0.5 N•m).

7. Reassemble the Model AV1-LED, restore power, and test the

unit for proper operation.

Figure 3 Wiring for single power supply

TERMINAL

NEUTRAL/−

BLOCK

LINE/+

PCBA

CONNECTOR

YELLOW

RED

WHITE

290A6506

Separate Power Supplies for Light and Sounder

In some applications it may be benecial to control the light

independent of the sounder. If this is the case, separate power

supply wiring for each of the devices can be connected to the

terminal block. Required for the installation are supply wires of

the appropriate size (14 AWG [2.0 mm2] maximum thickness).

SHOCK HAZARD—Do not connect the light to the system

while the power is on. Failure to heed this warning may cause

serious injury or death.

To wire the light and sounder to separate power supplies:

1. Turn off power to the system.

2. Remove and retain the three #8 screws securing the upper

housing to the lower housing. Remove the upper housing.

3. Remove the factory eld-wiring leads from the terminal block.

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