Federal Signal Corporation QL43 Kurzanleitung

25500352

Rev. A2 0320

Printed in U.S.A.

QuadraFlare

Installation and

Service Instructions

Para ver este manual en

español, visite www.fedsig.com

Limited Warranty

This product is subject to and covered by a limited warranty,

a copy of which can be found at www.fedsig.com/SSG-Warranty.

A copy of this limited warranty can also be obtained by written

request to Federal Signal Corporation, 2645 Federal Signal Drive,

University Park, IL 60484, email to [email protected] or

call +1 708-534-3400.

This limited warranty is in lieu of all other warranties, express or

implied, contractual or statutory, including, but not limited to the

warranty of merchantability, warranty of tness for a particular

purpose and any warranty against failure of its essential purpose.

2645 Federal Signal Drive

University Park, Illinois 60484

www.fedsig.com

Customer Support

Police/Fire-EMS: 800-264-3578 • +1 708 534-3400

Work Truck: 800-824-0254 • +1 708 534-3400

Technical Support 800-433-9132 • +1 708 534-3400

All trademarks are property of their respective owners.

Installation and Service Instructions

Federal Signal www.fedsig.

Figures

Figure 1 Exploded Assembly View ...............................................11

Figure 2 Mounting Hole Locations.................................................12

Figure 3 QL64 Base.........................................................................13

Tables

Table 1 Table 1 Kit Contents List ....................................................5

Table 2 Hole Patterns .......................................................................7

Table 3 QuadraFlare Models.......................................................... 11

Table 4 Table 2 Replacement Parts...............................................15

Contents

Safety Message to Installers ............................................................4

Overview of the QuadraFlare............................................................5

Unpacking the QuadraFlare..............................................................5

Kit Contents List................................................................................5

Installing the QuadraFlare ................................................................6

Wiring the QuadraFlare...................................................................10

Selecting a Flash Pattern................................................................10

Safety Message to Operators.........................................................12

Cleaning the QuadraFlare...............................................................13

Getting Technical Support and Service.........................................14

Getting Repair Service....................................................................14

Ordering Replacement Parts..........................................................15

Replacement Parts ..........................................................................15

Safety Message to Installers

QuadraFlare®

Federal Signal www.fedsig.com

Safety Message to Installers

People’s lives depend on your proper installation of our

products. It is important to read, understand and follow all

instructions shipped with the products. Listed below are some

other important safety instructions and precautions you should

follow:

• To properly install this light, you must have a good

understanding of automotive electrical procedures and

systems, along with proﬁciency in the installation and use of

safety warning equipment.

• DO NOT install equipment or route wiring or cord in the

deployment path of an airbag.

• If a vehicle seat is temporarily removed, verify with the

vehicle manufacturer if the seat needs to be recalibrated for

proper airbag deployment.

• When drilling into a vehicle structure, be sure that both sides

of the surface are clear of anything that could be damaged.

• Locate the light control so the VEHICLE and CONTROL can

be operated safely under all driving conditions.

• Do not attempt to activate or deactivate light control while

driving in a hazardous situation.

• This product contains high intensity LED devices. To prevent

eye damage, DO NOT stare into the light beam at close

range.

• Frequently inspect the light to ensure that it is operating

properly and that it is securely attached to the vehicle.

• File these instructions in a safe place and refer to them when

maintaining and/or reinstalling the product.

Failure to follow all safety precautions and instructions may

result in property damage, serious injury, or death to you or

others.

Kit Contents List

Installation and Service Instructions

Federal Signal www.fedsig.

Overview of the QuadraFlare

The Federal Signal QuadraFlare Warning Light is a self-

contained, high intensity, LED light designed for mounting to

the exterior of a vehicle. All models are available in a variety of

colors and have an internal ﬂasher. The internal ﬂasher has 26

selectable ﬂash patterns. All units are designed to work with

Federal Signal ﬂashers. However, before they can operate with

a Federal Signal ﬂasher, put internal ﬂashers into pattern 20 or

21. Refer to the particular ﬂasher instructions for proper wiring.

Additionally, all units have a Dim Mode (low power) that allows

the user to reduce the light brightness for nighttime use. The

QuadraFlare Warning Light is designed for operation on 12 Vdc

at 2.0A. The models can have one side switched o while the

opposite side continues to operate.

NOTE: All units should NOT be considered for steady burn

applications.

Unpacking the QuadraFlare

After unpacking the light, inspect it for damage that may have

occurred in transit. If the unit has been damaged, ﬁle a claim

immediately with the carrier, stating the extent of damage.

Carefully check all envelopes, shipping labels, and tags before

removing or destroying them. If installing a permanent mounted

beacon, ensure that the parts listed in Table 1 are included in the

package.

Kit Contents List

Table 1 Kit Contents List

Qty. Description Part No.

4 #6 x 2-inch Stainless Steel Screw 7000A404-32

4 #6-32 Rubber Rivet Nut 70900417

Installing the QuadraFlare

QuadraFlare®

Federal Signal www.fedsig.com

Installing the QuadraFlare

INSTALL IN RECOMMENDED AREAS: When installing equipment

inside airbag equipped vehicles, the installer MUST ensure that

the equipment is installed ONLY in areas recommended by the

vehicle manufacturer.

Failure to observe this warning reduces the eectiveness of the

airbag, damage the airbag, or potentially damage or dislodge the

equipment, causing serious injury or death to you or others.

AIRBAG DEPLOYMENT: Do not install equipment or route wiring

in the deployment path of an airbag. Failure to observe this

warning will reduce the eectiveness of the airbag or potentially

dislodge the equipment, causing serious injury or death.

NOTE: For maximum coverage and eectiveness, mount the

light assembly in a horizontal orientation. See Figure1.

Before proceeding with installation, determine the approximate

location of the light assembly and plan all cable/wire routing.

To install the QuadraFlare:

1. Position the QuadraFlare Warning Light assembly on the

desired mounting surface. Ensure that the unit is level side

to side. Using the dimensions provided in Figure1, scribe

the four mounting hole locations and a wiring routing hole

location on the mounting surface.

Installing the QuadraFlare

Installation and Service Instructions

Federal Signal www.fedsig.

Figure 1 Mounting hole locations

290A5511-02

Ø 0.25" (4) PLCS

Ø 1.00"

B/2 (2X)

B (2X)

A/2 (2X)

Table 2 Hole Patterns

Nominal size A A/2 B B/2

4 x 3 4.200 2.100 2.375 1.188

6 x 4 5.750 2.875 3.250 1.625

7 x 3 6.562 3.281 2.375 1.188

9 x 7 7.250 3.625 5.250 2.625

DAMAGE TO LIGHT: When installing the QuadraFlare light on a

vehicle, you MUST use the manufacturer’s supplied screws and

screw grommets. Do not use an impact drill or an electric screw

gun when installing the light. Torque the mounting screws to

the manufacturer’s recommended specication of 12 in-lb +/-10

percent.

Installing the QuadraFlare

QuadraFlare®

Federal Signal www.fedsig.com

Failure to observe these precautions damages the light and void

any warranty claims for the light.

DRILLING PRECAUTIONS: When drilling holes, check the area

you are drilling into to ensure that you do not damage vehicle

components while drilling. All drilled holes should be de-burred,

and all sharp edges should be smoothed. All wire routings going

through drilled holes should be protected by a grommet or

convolute/split loom tubing.

2. Drill four 1/4-inch mounting holes and a one-inch wire routing

hole at the previously scribed locations.

3. Install the four supplied rubber rivet nuts into the four

1/4-inch mounting holes.

NOTE: When removing the QuadraFlare Warning Lights, inspect

the mounting grommets for wear and replace them as needed.

4. The QuadraFlare Warning Light assembly has ﬁve 12-inch

long lead wires, which exit out the back of the unit, for

making electrical connections.

5. Complete the electrical connections as described in the

Electrical Connections section.

6. Align the QuadraFlare Warning Light assembly with the

previously inserted rubber rivet nuts and secure with the

provided #6 by 2-inch screws. See FIgure 2.

Installing the QuadraFlare

Installation and Service Instructions

Federal Signal www.fedsig.

Figure 2 Exploded Assembly View

2 3 4

5 6

Legend

1. Mounting Screw

2. Lens

3. Reflector

4. LED PC Board Assembly

5. Vent

6. Base

7. Assembly Screws (4)

8. Screw Grommet

9. Bezel w/ Gasket (Optional)

10. Vehicle Body

NOTE: QuadraFlare models have identiﬁable color-coded

sticker dots on the back of the light assembly. The color-coded

sticker dots correspond to the LED color on the PC board. Note

these dots prior to any ﬁnal assembly mounting to obtain proper

light assembly orientation. See FIgure 3.

Figure 3 QL64 Base

Legend

1. Vent Hole

2. 3/4-inch Color Coded Sticker Dots

to be Applied to Identify the

Corresponding PC Board

Assembly LED Color on Each

Side

Selecting a Flash Pattern

QuadraFlare®

Federal Signal www.fedsig.com

Looking at the back of the unit with the vent hole on your

right, the top of the light is controlled with the red wire and the

bottom is controlled with the white wire. See Figure 3. If the light

has one side with red LEDs, the red wire controls that side and

the white controls the other side (amber, blue, white, green, or

red).

Wiring the QuadraFlare

The Model QuadraFlare Warning Light assembly operates on

12 Vdc. Five 12-inch long lead wires are supplied for making

electrical connections to the QuadraFlare Warning Light

assembly. Ensure that all wires are properly connected and

insulated appropriately.

To make electrical connections:

1. Using 18 AWG (minimum) wire, connect the red (+) lead to

the positive power source terminal and the black (–) lead to

the negative power source terminal.

2. On the QuadraFlare, connect the white (+) lead to the same

positive power source terminal as the red (+) lead to operate

or switch to power up independently of each other.

3. On all models, the violet wire (low power, dimming) is

connected to +12 V power source. Removing the power

restores the unit back to full power.

4. Apply power and test the QuadraFlare Warning Light

assembly for proper operation.

Selecting a Flash Pattern

The QuadraFlare has 26 selectable ﬂash patterns with Pattern 1

as the default. See Table 2 for a description of each pattern and

the order in which it is stored in memory.

To select ﬂash patterns:

1. Remove and retain the four #6 by 2-inch. mounting screws.

2. Apply power to the light.

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