Festo CPA VI Series Bedienungsanleitung

CPA pneumatics

manual

Valve terminal with

CPA pneumatics

Type CPA..-VI

Manual

173 515

en 0207c

Compact performance

Contents and general instructions

Festo P.BE-CPA-EN en 0207c

Author M. Simons.................................

Editors H.-J. Drung, M. Holder........................

Original de.......................................

Translation transline Deutschland.....................

Layout Festo AG & Co., Dept. KG-GD...................

Type setting DUCOM................................

Edition en 0207c...................................

Designation P.BE-CPA-EN............................

Order no. 173 515.................................

AS-Interface®is a registered trademark of

AS-Interface Association

E(Festo AG & Co., D-73726 Esslingen, Federal Republic of

Germany, 2002)

Internet: http://www.festo.com

e-mail: service_international@festo.com

The copying, distribution and utilization of this document as

well as the communication of its contents to others without ex-

pressed authorization is prohibited. Offenders will be held li-

lar the right to carry out patent, utility model or ornamental

design registration.

Contents and general instructions

II Festo P.BE-CPA-EN en 0207c

Contents and general instructions

III

Festo P.BE-CPA-EN en 0207c

Contents

Designated use V........................................................

Target group V..........................................................

Service V...............................................................

Notes on this manual VI...................................................

Important user instructions XI..............................................

1. System summary 1-1...............................................

1.1 Overview of variants 1-4.............................................

1.2 Description of components 1-7.......................................

2. Fitting 2-1........................................................

2.1 Fitting variants 2-4.................................................

2.1.1 Fitting onto a wall 2-5.......................................

2.1.2 Hat rail fitting 2-6...........................................

3. Installation 3-1...................................................

3.1 Preparing the compressed air 3-4.....................................

3.1.1 Operation with non-lubricated compressed air 3-4................

3.1.2 Operation with lubricated compressed air 3-5....................

3.2 General connecting methods 3-7......................................

3.2.1 Laying the tubing 3-7........................................

3.2.2 Basic information 3-8........................................

3.3 Connecting the CPA valve terminal 3-9.................................

3.3.1 Auxiliary pilot air 3-9........................................

3.3.2 CPA valve terminal with pressure zone separation 3-12.............

3.3.3 Connecting the supply, exhaust and work lines 3-14...............

3.3.4 Connecting the electric cables 3-20.............................

3.4 Address assignment of the valves 3-24..................................

Contents and general instructions

IV Festo P.BE-CPA-EN en 0207c

4. Commissioning 4-1................................................

4.1 Testing the valves 4-4...............................................

4.1.1 Checking the valve functions 4-5..............................

4.1.2 Checking the valve-cylinder combination 4-9....................

4.2 Eliminating faults 4-15...............................................

4.2.1 Impairment of function 4-15...................................

4.2.2 LED display of the valves 4-17..................................

5. Maintenance and conversion 5-1.....................................

5.1 General precautionary measures 5-4..................................

5.2 Dismantling the CPA valve terminal 5-5.................................

5.3 Replacing CPA valve terminal components 5-9...........................

5.3.1 Replacing valve sub-bases, blanking plates or

additional supply plates 5-9..................................

5.3.2 Replacing the large surface-mounted silencer 5-11................

5.3.3 Replacing the end plate, sub-base or manifold block 5-12...........

5.4 Conversion work on the CPA valve terminal 5-19..........................

5.4.1 Conversion from non-locking to locking/non-locking

manual override 5-19.........................................

5.4.2 Conversion to internal or external pilot air 5-21....................

5.4.3 Converting the CPA valve terminal to different pressure zones 5-22...

5.4.4 Conversion of valve location for actuating one or

two solenoid coils 5-24.......................................

5.5 Adding/removing valve locations 5-25..................................

A. Technical appendix A-1.............................................

A.1 Festo accessories A-3...............................................

A.2 Technical specifications A-4..........................................

B. Supplementary component summary and installation instructions B-1.....

B.1 Overview of end plates B-3..........................................

B.2 Separating the CPA valve terminal from the CPX terminal B-6...............

C. Index C-1.........................................................

Contents and general instructions

Festo P.BE-CPA-EN en 0207c

Designated use

The CPA valve terminals described in this manual are in-

tended for fitting into a machine or automated system. Please

observe the safety regulations specified in this manual as

well as the instructions concerning the designated use of the

relevant CPA valve terminal. CPA valve terminals may only be

used as follows:

– in accordance with designated use

– in their original state

– without any modifications by the user

– in faultless technical condition.

When used together with commercially available compo-

nents, such as sensors and actuators, the specified limits for

pressures, temperatures, electrical data, torques etc. must be

observed. National and local safety regulations must also be

observed.

Target group

This manual is directed exclusively at technicians trained in

control and automation technology.

Service

Please consult your local Festo service centre if you have any

technical problems.

Contents and general instructions

VI Festo P.BE-CPA-EN en 0207c

Notesonthismanual

This manual contains specific information on fitting, installing,

commissioning, servicing and converting the CPA valve ter-

minal. This manual describes only the pneumatic components

and refers to the valve terminal variants listed in the table

below.

CPA valve terminal with CPX terminal, type CPA..

Informationontheelectric/electroniccomponents:

see manual “CPX system, installation and commis-

sioning”

Tab. 0/1: CPA valve terminal with CPX terminal

Contents and general instructions

VII

Festo P.BE-CPA-EN en 0207c

Variants of the CPA valve terminal for incorporation in the CP system, type CPA..-VI

With IC connection:

Information on the electric/electronic

components: in this manual

With MP connection:

type CPA..-IMP

Information on the electric/electronic

components: see leaflet with product

With CP connection:

types CPA..-IFB-CP and CPA..-IFB-DN

Information on the electric/electronic

components: see manual “CP system,

installation and commissioning”

With AS-Interface connection;

type CPA..-IFB-ASI or CPA..-IFB-ASI-Z

Information on the electric/electronic

components: see leaflet with product

Tab. 0/2: Connection variants of the CPA valve terminal

Contents and general instructions

VIII Festo P.BE-CPA-EN en 0207c

Information on further CP modules or CPX modules can be

found in the manual for the relevant module. The tables

below give an overview.

Manuals on the CPA valve terminal with CPX terminal

Manual “System manual,” type P.BE-CPX-SYS-..

Contents Overview of structure, components and method of operation of CPX terminals; instruc-

tions on installation and commissioning as well as basic information on parametrizing.

Manual “CPX field bus node”

type P.BE-CPX-FB...

“CPX I/O modules”

type P.BE-CPX-EA-...

“Valve terminal with

CPA pneumatics”

type P.BE-CPA-... or

“Valve terminal with

Midi/Maxi pneumatics”

type P.BE-MIDI/MAXI-03-...

Contents Instructions on fitting,

installing, commissioning

and diagnosing the

appropriate field bus node

Connection techniques and

instructions on fitting,

installing and commission-

ing input and output

modules of type CPX-... as

well as type CPA and Midi/

Maxi pneumatic interfaces

Informationonfitting,

installing and commission-

ing the relevant pneumatic

modules

Tab. 0/3: Manuals on the CPA valve terminal with CPX terminal

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