Festo DSMI-***-B Series Bedienungsanleitung

(en) Operating

instructions

Swivel module

DSMI-...-B

8076556

2017-12d

[8076558]

DSMI-B

Festo DSMI-B 2017-12d

Translation of the original instructions

Symbols: Installation and commissioning may only be per

formed in accordance with these instructions by

technicians with appropriate qualifications.

Warning

Caution

Note

Environment

Accessories

English 3.........................................................................

DSMI-B

Festo DSMI-B 2017-12d English 3

Swivel Module DSMI-...-BEnglish

Contents

1 Operating elements and ports 4..................................

2 Function and application 5.......................................

3 Transport and storage 5.........................................

4 Safety conditions 6.............................................

5 Installation 7..................................................

Mechanical installation 7.........................................

Adjusting the stops on the DSMI 9.................................

Adjusting the DSMI with internal stop system 11......................

Installing the pneumatic system 12.................................

Electrical installation 13..........................................

6 Commissioning 15...............................................

Commissioning the complete system 15.............................

Commissioning an individual unit 15................................

7 Operation 19...................................................

8 Care and maintenance 19.........................................

9 Disassembly and repairs 20.......................................

10 Accessories 20..................................................

11 Troubleshooting 21..............................................

12 Technical data 21...............................................

DSMI-B

Festo DSMI-B 2017-12d English

Documentation on the product

For all available product documentation èwww.festo.com/pk

1 Operating elements and ports

456

aJaB aA

1Mounting thread for drive

2Drive shaft

3Compressed air ports

4Measuring system connection

5Adjustment sleeve with lock nut

6Hole for earth connection

7Stop, consisting of shock absorber

retainer and adjustment sleeve

8Angle scale

9Hexagon

aJ Snap ring for optional cover cap

aA Stop lever with integrated magnet for

position monitoring

aB Locking screw for shock absorber

retainer

Fig. 1

DSMI-B

Festo DSMI-B 2017-12d English 5

2 Function and application

When the compressed air ports are pressurised alternately, the inner vane in

the housing swivels backwards and forwards. This swivel movement is transmitted

to the outer stop lever and the drive shaft as a rotary movement. The angle of

rotation can be limited by means of adjustable stops and adjustment sleeves for

the stop lever. To use the DSMI as a measuring cylinder, the adjustment sleeve in

the shock absorber retainer can be replaced with cushioning components

(elastomer shock absorbers or shock absorbers).

The pneumatic DSMI swivel module was designed for rotating or swiveling work

loads which do not have to carry out a complete revolution.

The integrated measuring system was designed for monitoring the swivel position

in combination with a positioning controller from Festo (e.g. CMPX, CMAX,

SPC200, SPC11 “Soft Stop”) or for use as a measuring cylinder.

If it is used as a measuring cylinder, the compressed air will need to be throttled

(e.g. using one-way flow control valves).

The device is intended for use in an industrial environment.

3 Transport and storage

 Take the weight of the DSMI into account:

It weighs up to 7 kg.

 Ensure the following storage conditions:

– Storage times should be kept to a minimum

– Cool, dry and shaded storage locations protected from corrosion.

DSMI-B

Festo DSMI-B 2017-12d English

4 Safety conditions

For electronically closed-loop control of the DSMI in combination with a

positioning controller:

Note

Special conditions apply to the electronic regulation of the DSMI.

 Note the warnings and instructions in the descriptions of the positioning

controller.

The following applies to all applications:

Note

Malfunctions will occur if the device is not used correctly.

 Make sure that the specifications in this chapter are always observed.

 Compare the limit values specified in these operating instructions with your

actual application (e.g. pressures, forces, torques, temperatures, masses).

The product can only be operated in accordance with the relevant safety

guidelines if the maximum load limits are observed.

 Take the ambient conditions at the location of use into account.

Corrosive environments (e.g. ozone) will reduce the service life of the product.

 Make sure that the compressed air is properly prepared (èTechnical data).

 Maintain the selected medium for the complete service life of the product.

Example: Always use non-lubricated compressed air.

 Pressurise your entire system slowly. There will then be no uncontrolled

movements.

For slow start-up pressurisation, use the HEL pressure build-up.

 Please comply with national and local safety laws and regulations.

 Remove all transport packaging such as foils, caps and cartons

(except for any plugs in the pneumatic connections).

The packaging is intended for recycling on the basis of its constituent

materials (exception: oiled paper = other waste).

DSMI-B

Festo DSMI-B 2017-12d English 7

 Unauthorised product modification is not permitted.

 Note the warnings and instructions on the product and in the relevant

operating instructions.

 Take the tolerance of the tightening torques into account. Without special

specification, the tolerance is ±20 %.

5 Installation

Mechanical installation

For electronically closed-loop control of the DSMI in combination with a position

ing controller:

Note

Special installation specifications apply to the electronically controlled

operation.

 To install the mechanical system, please observe the instructions in the

descriptions of the positioning controller.

The following applies to all applications:

 Handle the DSMI with care so that the drive shaft is not damaged. This applies

in particular to the following:

 Check whether it is necessary to drill

additional holes in the mounting flange

of the DSMI.

The grey areas (G) in the drawing show

where additional holes can be drilled on

the DSMI (e.g. to mount centring pins).

 Position the DSMI so that you can easily reach the operating parts.

 Fasten the DSMI with at least 2 screws.

Fig. 2

(G)

DSMI-B

Festo DSMI-B 2017-12d English

Front mounting Rear mounting Side mounting

Fig. 3

When using the hexagon socket to fit a self-configured

second drive shaft:

 Make sure that the second drive shaft

cannot slide out of the hexagon socket 9.

This is ensured by the thread (A) at the

base of the hexagon socket. A fixing screw

can be fitted in this case. For this, the

second drive shaft must be hollow.

 When placing the moving mass, make

sure that the following specifications are

fulfilled (è“Technical data” and

“Characteristic curves” chapters):

– It must not be tilted,

– Permissible radial force Fz,

– Permissible axial force Fx,

– Permissible mass moment of inertia.

The mass moment of inertia of the moving mass should be calculated.

Lever arms, cantilever arms and masses on a second drive shaft should be

taken into account in the calculation. The permissible mass moment of inertia

(èCatalogue specifications) depends on the specific situation:

– Nominal size of the DSMI

– Type of end-position cushioning

– Swivel time

– Swivel angle

It can be taken from the catalogue data or the description of the positioning

controller.

Fig. 4

(A)

Fig. 5

DSMI-B

Festo DSMI-B 2017-12d English 9

To fasten the work load:

1. Push the moving mass on to the drive shaft.

2. Make sure that the moving mass cannot

slide off the drive shaft. This is ensured by

the thread in the drive shaft. When

tightening the screws, lock them at the

hexagon socket 9.

DSMI-...-B 25 40 63

Tightening torque [Nm] 2.9 9.9 47

Fig. 7

 Adjust the stops of the end positions statically according to the type.

 If possible, use symmetric angle settings

that follow the line of symmetry of the

DSMI.

These produce a more even movement

between right-hand and left-hand swivel

ing movements.

Adjusting the stops on the DSMI

Note

Operating the DSMI without cushioning will destroy it.

 Make sure that the DSMI is always only operated with shock absorbers

(electronically controlled, internal or external).

 Make sure that the locking screws aB of the shock absorber retainers are

retightened with the specified tightening torque.

 Observe the instructions in the descriptions of the positioning controller

when adjusting the stops.

For use as a measuring cylinder:

 Replace the adjustment sleeves with cushioning elements

(elastomer shock absorbers or shock absorbers è“Accessories” chapter).

Observe the enclosed documentation.

Fig. 6

Fig. 8

DSMI-B

Festo DSMI-B 2017-12d English

1. Remove the cover cap of the DSMI from the housing (if present).

2. Swivel the moving mass to the desired

end position.

If the DSMI is depressurised, this can be

done by hand or using a hexagon spanner

on the swivel lever aA.

The angle scale can be used for precise

positioning.

DSMI-...-B 25 40 63

Graduation (1 graduation mark =) [°] 211

Fig. 10

3. Unscrew the locking screws aB for the

shock absorber retainers. To shift the

shock absorber retainers, it is sufficient to

slacken the locking screws until they can

just barely be shifted.

4. Push the shock absorber retainer towards

the stop lever until the adjustment sleeve

or the fixed stop of the shock absorber

(elastomer shock absorber or shock

absorber) touches the stop lever.

5. Retighten the locking screw aB of the

shock absorber retainer with the following

tightening torque.

Only with the specified tightening torque

will the gearing of the shock absorber

retainer grip the housing material.

DSMI-...-B 25 40 63

Tightening torque aB [Nm] 10 39 79

Fig. 14

Fig. 9

Fig. 11

Fig. 12

Fig. 13

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