Festo ZSB-1/8-B Bedienungsanleitung

en Original

instructions

8068039

2017-07b

[8068041]

Control block for two-hand start

ZSB-1/8-B

2Festo – ZSB-1/8-B – 2017-07b

Original instructions

ZSB-1/8-B-EN

Identification of dangers and instructions on how to avoid them:

Danger

Immediate dangers which could lead to death or serious injuries

Warning

Dangers which could lead to death or serious injuries

Caution

Dangers which could lead to minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendation, tip, reference to other documentation

Essential or useful accessories

Information on environmentally friendly use

Text designations:

 Actions that may be carried out in any order

1. Actions that should be carried out in the order stated

– General lists

èResult of an action/reference to additional information

ZSB-1/8-B

Festo – ZSB-1/8-B – 2017-07b English 3

English – Control block for two-hand start ZSB-1/8-B

Table of contents

1 About this document 5......................................................

1.1 Product identification 5......................................................

1.1.1 Product labelling 5.................................................

1.1.2 Manufacturing date 5...............................................

1.2 Specified standards 6.......................................................

2 Safety 7..................................................................

2.1 Safety function to EN 574 7...................................................

2.2 Intended use 7.............................................................

2.3 Foreseeable misuse 7.......................................................

2.4 Range of applications and certifications 7.......................................

2.5 Training of specialized personnel 8.............................................

3 Further information 8.......................................................

3.1 Accessories 8..............................................................

3.2 Service 8.................................................................

4 Connections 9.............................................................

5 Function and application 10...................................................

6 Installation 11..............................................................

6.1 Mechanical installation 11.....................................................

6.2 Pneumatic installation 11.....................................................

7 Commissioning 12...........................................................

7.1 Preparing for commissioning 12................................................

7.2 Functional testing 12.........................................................

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4 Festo – ZSB-1/8-B – 2017-07b English

8 Fault clearance 13...........................................................

9 Operation 13...............................................................

10 Maintenance and care 14.....................................................

11 Disassembly 14.............................................................

12 De-commissioning and waste management 14....................................

13 Technical data 15............................................................

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Festo – ZSB-1/8-B – 2017-07b English 5

1 About this document

For all available product documentation èwww.festo.com/pk

1.1 Product identification

1.1.1 Product labelling

Product labelling (example) Significance

bar/8

ZSB-1/8-B

576656 H7XX

EN 574: TYPE III A

4--58 120 psi

1Order code

2Serial number with manufacturing date

(encoded, èChap. 1.1.2)

3CE marking

4Operating pressure

5Part number

Tab. 1 Product labelling (rating plate) of the product

1.1.2 Manufacturing date

In the product labelling, the first two characters of the serial number indicate the manufacturing date in

encrypted form èTab. 1, 2. The letter specifies the year of manufacture and the character following it

(number or letter) the month of manufacture.

Manufacturing year

H = 2016 J = 2017 K = 2018 L = 2019 M = 2020 N = 2021

P = 2022 R = 2023 S = 2024 T = 2025 U = 2026 V = …

Tab. 2 Manufacturing year

Manufacturing month

1 January 2 February

3 March 4 April

5 May 6 June

7 July 8 August

9 September O October

N November D December

Tab. 3 Manufacturing month

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6 Festo – ZSB-1/8-B – 2017-07b English

1.2 Specified standards

Version status

ISO 8573-1:2010-04 EN ISO 13849-1:2015-12

EN 574+A1:2008-06 EN ISO 13849-2:2012-10

EN 60068-2-27:2009-05

Tab. 4 Specified standards

ZSB-1/8-B

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2 Safety

 Take into consideration the legal regulations for the respective destination.

 Use the product only within the defined values èTechnical data.

 Observe product labelling.

2.1 Safety function to EN 574

The control block for two-hand start is a Type III A two-hand control system according to EN574. It has

been developed and manufactured according to the pertinent fundamental and proven safety principles

of EN ISO 13849-2. The control block for two-hand start exhibits structural properties which enable

performance level c/category 1 to be achieved for implementation of the safety function.

The control block for two-hand start is not a complete safety solution. It can be used as part of a safety

solution. The achievable safety level of the system depends on the other components used to

implement a safety function. The operator is responsible for specification of the safety function.

2.2 Intended use

The control block for two-hand start is intended only for the manual triggering of a control signal

through the simultaneous activation of two actuators.

The control block for two-hand start is intended for installation in machines or automation technology

systems and must be used exclusively as follows:

– Use only in standard operation: This also includes rest, set-up and service operation, as well as

emergency operation.

– Only use the product in its original condition without unauthorised modifications.

– Only use the product if it is in perfect technical condition.

2.3 Foreseeable misuse

The following examples of foreseeable misuse are among those not approved as intended use:

– Outdoor use

– Bypass of the safety function

2.4 Range of applications and certifications

This product is a safety device as defined in the Machinery Directive 2006/42/EC and carries the

CEmarking.

Certificates and declaration of conformity for the product èwww.festo.com/sp

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8 Festo – ZSB-1/8-B – 2017-07b English

2.5 Training of specialized personnel

Installation, mounting, commissioning, maintenance, repair and de-commissioning should only be

performed by qualified personnel who are familiar with the following tasks and information:

– Installation and operation of pneumatic control systems

– Applicable regulations for operating safety-related systems

– Applicable regulations for accident prevention and occupational safety

– Documentation for the product

Note

Only authorised and appropriately trained personnel are permitted to work on

safety-related systems.

3 Further information

3.1 Accessories

èwww.festo.com/catalogue

3.2 Service

Contact your regional Festo contact person if you have technical questions

èwww.festo.com.

ZSB-1/8-B

Festo – ZSB-1/8-B – 2017-07b English 9

4 Connections

1Port (1) for inlets (1.1) and (1.2), size G 1/8”

2Port (2) for outlet, size G 1/8”

3Port (3) for exhaust, size G 1/8”

4Filter for venting hole

5Blind holes with M5 mounting thread,

drillhole distance 38 mm (rear)

6Screw with filter element

7Through-holes for mounting using

M5screws, drill hole distance 40 mm

Fig. 1 Ports on the control block for two-hand start

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10 Festo – ZSB-1/8-B – 2017-07b English

5 Function and application

The control block for two-hand start is a pneumatic AND gate.

If pneumatic signals with a time offset of a maximum of 0.5 s are supplied to the ports (1.1) and (1.2),

an outlet signal is provided at the outlet port (2). Control is implemented using two external, manually

operated pushbutton valves.

– If both pushbutton valves are activated, the outlet port (2) is pressurised.

– If no or only one pushbutton valve is activated, the outlet port (2) is depressurised. The system

exhausts from port (2) to (3).

To trigger an additional outlet signal:

1. Release both pushbuttons.

2. Actuate the pushbutton again.

Fig. 2 Simple control – example

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