Festo Belt Drives 2 Gebrauchsanweisung

Industrial Maintenance

Belt Drives 2

Course Sample

54977-3C

Order no.:

54977-3C

First Edition

Revision level:

02/2018

By the staff of Festo Didactic

2018

Internet:

www.festo-didactic.com

-mail: [email protected]

Printed in Canada

ISBN

978-2-89789-122-0 (Printed version)

ISBN

978-2-89789-124-4 (CD-ROM)

Legal Deposit

– Bibliothèque et Archives nationales du Québec, 2018

Legal Deposit

– Library and Archives Canada, 2018

The purchaser shall receive a single ri

ght of use which is non-exclusive, non-time-limited and limited

geographically to use at the purchaser's site/location as follows.

The purchaser shall be entitled to use the work to train his/her staff at the p

urchaser’s site/location and

shall also be entitled to use parts of the copyright material as the basis for the production of his/her own

training documentation for the training of his/her staff at the purchaser’s site/location with

acknowledgement of sour

ce and to make copies for this purpose. In the case of schools/technical

colleges, training centers, and universities, the right of use shall also include use by school and college

students and trainees at the purchaser’s site/location for teaching purpose

The right of use shall in all cases exclude the right to publish the copyright material or to make this

available for use on intranet, Internet and LMS platforms and databases such as Moodle, which allow

acc

ess by a wide variety of users, including those outside of the purchaser’s site/location.

Entitlement to other rights relating to reproductions, copies, adaptations, translations, microfilming and

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nd storage and processing in electronic systems, no matter whether in whole or in part, shall

require the prior consent of Festo Didactic.

Information in this document is subject to change without notice and

does not represent a commitment on

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Festo Didactic recognizes p

roduct names as trademarks or registered trademarks of their respective

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o refer to either the entity claiming the marks and names or their products.

Festo Didactic disclaims any proprietary interest in trademarks and trade names other than its own.

Safety and Common Symbols

The following safety and common symbols may be used in this manual and on

the equipment:

Symbol

Description

DANGER indicates a hazard with a high level of risk which, if not

avoided, will result in death or serious injury.

WARNING indicates a hazard with a medium level of risk which,

if not avoided, could result in death or serious injury.

CAUTION indicates a hazard with a low level of risk which, if not

avoided, could result in minor or moderate injury.

CAUTION used without the Caution, risk of danger sign ,

indicates a hazard with a potentially hazardous situation which,

if not avoided, may result in property damage.

Caution, risk of electric shock

Caution, hot surface

Caution, risk of danger. Consult the relevant user documentation.

Caution, lifting hazard

Caution, belt drive entanglement hazard

Caution, chain drive entanglement hazard

Caution, gear entanglement hazard

Caution, hand crushing hazard

Notice, non-ionizing radiation

Consult the relevant user documentation.

Direct current

Alternating current

Safety and Common Symbols

IV © Festo Didactic 54977-3C

Symbol

Description

Both direct and alternating current

Three-phase alternating current

Earth (ground) terminal

Protective conductor terminal

Frame or chassis terminal

Equipotentiality

On (supply)

Off (supply)

Equipment protected throughout by double insulation or

reinforced insulation

In position of a bi-stable push control

Out position of a bi-stable push control

Table of Contents

Preface .................................................................................................................VII

About This Manual ................................................................................................IX

To the Instructor ....................................................................................................XI

Job Sheet 1 Wedge and Notched Wedge V-Belts ........................................1

Job Sheet 2 Idler Pulleys ..............................................................................23

Job Sheet 3 Variable-Speed Belt Drives .....................................................37

Job Sheet 4 Multiple-Speed Belt Drives......................................................55

Job Sheet 5 Multiple-Belt Drives..................................................................71

Job Sheet 6 Synchronous Belt Drives ........................................................87

Job Sheet 7 High-Torque Synchronous Belt Drives................................103

Appendix A Equipment Utilization Chart..................................................117

Appendix B Lockout/Tagout Procedure ...................................................119

Appendix C Post-Test .................................................................................121

Preface

The Mechanical Drives Training System covers the installation, use,

maintenance, and troubleshooting of mechanical drives.

The curriculum is divided into levels and covers the following topics:

•Introduction to mechanical drive systems

•Belt drives

•Chain drives

•Gear drives

•Shaft alignment and couplings

•Bearings and seals

•Ball screws and linear bearings

•Clutches and brakes

•Vibration metering and analysis

•Notions of lubrication

The figure below shows the available course material for the Mechanical Drives

Training System.

Preface

VIII © Festo Didactic 54977-3C

Mechanical Drives Training System course material.

We invite readers of this manual to send us their tips, feedback, and

suggestions for improving the book.

Please send these to [email protected].

The authors and Festo Didactic look forward to your comments.

About This Manual

The Belt Drives 2 manual completes the basics of belt drives.

The topics covered in this manual are presented in the form of job sheets. The

job sheets include a description of the objectives, a list of equipment required,

safety procedures, and a list of steps required to attain the objectives.

The topics are usually introduced in an information job sheet. However, to obtain

detailed information about the covered topic, you should refer to your textbook or

ask your instructor to guide your learning process.

The job sheets follow a logical sequence which allows you to assimilate the

concepts efficiently. The job sheets should be performed one after another since

the content of a given job sheet builds on the knowledge acquired in the previous

one.

Manual objectives

When you have completed this manual, you will be familiar with more types of

belt drives. You will know how to properly install them and the importance of

following specific protocols. You will be able to identify the main components of

such belt drive systems in industrial installations.

Safety considerations

Safety symbols that may be used in this manual and on the equipment are listed

in the Safety and Common Symbols table at the beginning of the manual.

Safety procedures related to the tasks that you will be asked to perform are

indicated in each exercise.

Make sure that you are wearing appropriate protective equipment when

performing the tasks. You should never perform a task if you have any reason to

think that a manipulation could be dangerous for you or your teammates.

Prerequisite

As a prerequisite to this course, you should have read the manual titled Belt

Drives 1.

System of units

Units are expressed using the International System of Units (SI).

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