Festo CPV-VI Series Bedienungsanleitung

Pneumatics

Manual CPV

CPV valve terminal

Type CPV...-VI

Manual

165 200

en 0005e

Compact performance

Contents and general instructions

Festo P.BE-CPV-EN en 0005e

Author M. Simons.................................

Editors H.-J. Drung, M.Holder........................

Original de.......................................

Translation Festo AG & Co............................

Layout Festo AG & Co., Dept. KG-GD...................

Typesetting DUCOM................................

Edition en 0005e..................................

Title Manual-EN...................................

Designation P.BE-CPV-EN..........................

Order-no. 165 200.................................

E(Festo AG & Co., D-73726 Esslingen,

Federal Republic of Germany, 2000)

Internet: http://www.festo.com

e-mail: service_international@festo.com

The copying, distribution and utilization of this document as

well as the communication of its contents to others without ex-

pressed authorization is prohibited. Offenders will be held li-

ticular the right to carry out patent, utility model or ornamental

design registration.

Contents and general instructions

II Festo P.BE-CPV-EN en 0005e

Contents and general instructions

III

Festo P.BE-CPV-EN en 0005e

Contents

Intended use V..........................................................

Target group V..........................................................

Service V...............................................................

Notesontheseinstructions VI..............................................

Important user instructions IX..............................................

Index of abbreviations XI..................................................

1. System summary 1-1...............................................

1.1 Description of variants 1-3...........................................

1.2 Description of components 1-6.......................................

2. Fitting 2-1........................................................

2.1 CPV valve terminal with individual tubing 2-3...........................

2.1.1 Fitting onto a wall 2-4...............................................

2.1.2 Fitting onto a hat rail 2-9............................................

2.1.3 Fitting on the floor 2-12..............................................

2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X 2-14.................

2.2 CPV valve terminal with pneumatic multipin 2-17.........................

2.2.1 Fitting the pneumatic multipin 2-18....................................

2.2.2 Fitting the CPV valve terminal to the pneumatic multipin 2-22...............

2.3 Fitting the valve actuators 2-23........................................

2.4 Fitting the manual override cover 2-23..................................

3. Installation 3-1...................................................

3.1 Preparing the compressed air 3-3.....................................

3.2 General connection methods 3-3......................................

3.3 Connecting the CPV valve terminal 3-5.................................

3.3.1 Auxiliary pilot air 3-6...............................................

3.3.2 Connecting the supply and work lines 3-9..............................

3.3.3 Connecting the electric cables 3-14.....................................

Contents and general instructions

IV Festo P.BE-CPV-EN en 0005e

4. Commissioning 4-1................................................

4.1 General instructions 4-3.............................................

4.2 Testing the valves 4-4...............................................

4.3 Eliminating faults 4-11...............................................

5. Maintenance and conversion 5-1.....................................

5.1 Cleaning/replacing the surface silencer 5-3.............................

5.2 Fitting/removing CPV valve terminal components 5-4.....................

5.2.1 Dismantling components in valve locations 5-7..........................

5.2.2 Fitting components in valve locations 5-11...............................

5.3 Conversion from non-locking to locking manual override 5-17...............

5.4 Converting the end plates 5-18........................................

5.5 Conversion to internal or external auxiliary pilot air 5-20...................

5.6 Conversion to individual tubing/central tubing 5-21.......................

5.7 Conversion of the CPV valve terminal to two pressure zones 5-22............

5.8 Converting the CPV valve terminal to a version with different

electrical connections 5-23...........................................

A. Technical appendix A-1.............................................

A.1 Accessories A-3....................................................

A.2 Technical specifications A-5..........................................

B. Summary of components B-1........................................

B.1 Summary of valve and vacuum generator plates B-3......................

B.2 Summary of end plates B-6..........................................

C. Index C-1.........................................................

Contents and general instructions

Festo P.BE-CPV-EN en 0005e

Intended use

The CPV valve terminals described in this documentation are

intended exclusively for controlling pneumatic actuators.

They may only be used in conjunction with devices and com-

ponents recommended or permitted by Festo as follows:

–asintended

– in original condition

– without any modifications

– in faultless technical condition

The maximum specified values for pressures, temperatures,

electrical data, torques, etc. must be observed.

Please comply with national and local safety laws and regula-

tions.

Warrning

If used as an explosion-protected operating media, do not

disconnect when under tension!

Target group

This manual is directed exclusively at personnel trained in

control and automation technology, who have experience in

installing, commissioning, programming and diagnosing pro-

grammable logic controllers (PLC) and field bus systems.

Service

If you have any technical problems, please contact your local

Festo Service.

Contents and general instructions

VI Festo P.BE-CPV-EN en 0005e

Notes on these instructions

This manual contains specific information on fitting, installing,

commissioning, maintaining and converting the CPV valve

terminal. It describes exclusively the pneumatic components

and refers to the variants of the CPV valve terminallisted in

the following table.

VariantsoftheCPVvalveterminaltypeCPV..-VI..

with IC connection

Information on

electrics/electronics:

in this manual

with MP connection

Information on

electrics/electronics:

see leaflet supplied with

product

with CP connection

Information on

electrics/electronics:

see manual ”CP system,

installation and commis-

sioning”

with AS-i connection

Information on

electrics/electronics:

see leaflet supplied with

product

with CP direct connection

Information on

electrics/electronics:

see the manual ”CPV

valve terminal with direct

connection” for the

relevant field bus.

Information on further CP modules, as well as basic informa-

tion which must be observed in conjunction with the higher-

order system, can be found in the appropriate manuals for

the relevant module/system.

The following tables contain a summary:

Contents and general instructions

VII

Festo P.BE-CPV-EN en 0005e

Manuals on the CP system Periphery

User

manual

“CP system, installation and commissioning”

Type P.BE-CPSYS-...

Contents General, basic information on the method of operation, fitting, installa-

tion and commissioning of CP systems.

User

manual

“CP field bus node,

programming and di-

agnosis”

Type P.BE-CP-FB...

or P.BE-VIFB...-10...

“CPV valve terminal,

pneumatics” or “CPA

valve terminal, pneu-

matics”

Type P.BE-CPV-...

or P.BE-CPA-...

“CP modules, elec-

tronics”

Type P.BE-CPEA-...

Contents Special information on

commissioning, pro-

gramming and diag-

nosing related to the

node used.

Information on fitting,

installing and commis-

sioning CPA or CPV

valve terminals

Information on fitting,

installing and commis-

sioning CP I/O mod-

ules

Fig. 0/1: Manuals on the CP system

Contents and general instructions

VIII Festo P.BE-CPV-EN en 0005e

Manuals on the SPC200 Smart Positioning Controller Periphery

Manuals SPC200 Smart Posi-

tioning Controller, user

manual

Type P.BE-SPC200-...

WinPISA manual

Type

P.SW-WIN-PISA-...

Manual on:

- Proportional directional

control valves

Contents Information, commis-

sioning and diagnosis

on the SPC200; stan-

dard components and

modules

Method of operation of

the WinPISA software

package

-Serviceunit

- Positional transducer

- cylinder or linear drives

User manual CPA valve terminal,

pneumatics

Type P.BE-CPV-...

CP modules,

electronics

Type P.BE-CPEA-...

Contents Information on the CPV

valve terminals

Information on the CP

I/O modules

Fig. 0/2: Manual for the SPC200

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