Festo CPX-FB37 Bedienungsanleitung

Bus node CPX-FB37

Description

Network protocol

EtherCAT

8029675

1406NH

[8029664]

Terminal CPX

CPX-FB37

2 Festo – P.BE-CPX-FB37-EN – 1406NH –

Translation of the original instructions

P.BE-CPX-FB37-EN

EtherCAT

,TwinCAT

,CANopen

,SPEEDCON

,Torx

,Windows

are registered trademarks of the

respective trademark owners in certain countries.

Identification of hazards and instructions on how to prevent them:

Warning

Hazards that can cause death or serious injuries.

Caution

Hazards that can cause minor injuries or serious material damage.

Other symbols:

Note

Material damage or loss of function.

Recommendations, tips, references to other documentation.

Essential or useful accessories.

Information on environmentally sound usage.

Text designations:

• Activities that may be carried out in any order.

1. Activities that should be carried out in the order stated.

– General lists.

CPX-FB37

Festo – P.BE-CPX-FB37-EN – 1406NH – English 3

Table of Contents – CPX-FB37

1Safety 7..................................................................

1.1 General safety information 7..................................................

1.2 Intended use 7.............................................................

1.3 Requirements for product use 9...............................................

1.3.1 Technical requirements 9............................................

1.3.2 Qualification of specialists (personnel requirements) 9....................

1.3.3 Range of application and certifications 9................................

2Overview 10................................................................

2.1 Function range (brief overview) 10..............................................

2.2 Connections and display components 11.........................................

3 Mounting and installation 12..................................................

3.1 Dismantling and mounting 12..................................................

3.1.1 Dismantling the bus node 13..........................................

3.1.2 Mounting the bus node 14............................................

3.2 Setting the DIL switches on the bus node 15......................................

3.2.1 Removing and fitting the cover over the DIL switches 15.....................

3.2.2 Arrangement of the DIL switches 16.....................................

3.2.3 Setting the DIL switches 16...........................................

3.2.4 Setting the operating mode 17.........................................

3.2.5 Configuring the EtherCAT addressing type 17.............................

3.2.6 Setting the diagnostics mode (Remote I/O operating mode) 18...............

3.2.7 Setting the I/O mode (remote controller operating mode) 19.................

3.2.8 Starting the bootloader mode 19.......................................

3.2.9 Setting the EtherCAT address 20.......................................

3.3 Connecting to the EtherCAT network 22..........................................

3.3.1 General notes on EtherCAT networks 22..................................

3.3.2 Network interface 23.................................................

3.3.3 Network connectors 23...............................................

3.3.4 Cable specification 23................................................

3.4 Complying with degree of protection IP65/IP67 24.................................

3.5 Voltage supply 24...........................................................

4 Commissioning 26...........................................................

4.1 General instructions 26.......................................................

4.1.1 Switching on the power supply 26......................................

4.1.2 Addressing, configuration and parameterisation 26........................

4.2 Address assignment 26.......................................................

CPX-FB37

4 Festo – P.BE-CPX-FB37-EN – 1406NH – English

4.3 Addressing the inputs and outputs, data access 27.................................

4.3.1 Basic rules for addressing 27..........................................

4.3.2 Differences in addressing between the modular device profile and fixed I/O size 27

4.3.3 Data access (data objects) 28..........................................

4.4 Addressing the devices 28.....................................................

4.4.1 Assigning an independent EtherCAT device address via DIL switch 28..........

4.4.2 Assigning an independent EtherCAT device address using the configuration tool 28

4.5 Configuration 30............................................................

4.5.1 Registering station properties in the configuration program 30...............

4.5.2 Configuration in the Modular Device Profile (MDP) 32.......................

4.5.3 Configuration with fixed I/O size (CPX-FB38 mode) 35......................

4.5.4 Configuration in the remote controller operating mode 35...................

4.6 Parameterisation 37.........................................................

4.6.1 Introduction to parameterisation 37.....................................

4.6.2 Methods of parameterisation 38.......................................

4.6.3 Parameterisation with the operator unit CPX-MMI 38.......................

4.6.4 Parameterisation with the Festo Maintenance Tool (CPX-FMT) 38..............

4.6.5 Parameterisation via EtherCAT in the Modular Device Profile (MDP) 39.........

4.7 Remarks on parameters of the CPX system settings 41..............................

4.7.1 Sequence of start parameterisation during switch-on (system start) 41........

4.7.2 Parameterisation of the fail-safe mode 42................................

4.8 Web server 44..............................................................

4.8.1 Configuration 44....................................................

4.9 Firmware update/restoring the firmware 50.......................................

4.9.1 Updating the firmware via FoE (File Access over EtherCAT) 50................

4.9.2 Restoring the firmware with the Festo Field Device Tool (FFT) 52..............

4.10 Checklist for commissioning a CPX terminal 53.....................................

4.11 Replacing the bus node 54....................................................

5Diagnostics 55..............................................................

5.1 Summary of diagnostics options 55.............................................

5.2 Diagnostics via LEDs 56.......................................................

5.2.1 LEDs at the bus node CPX-FB37 56......................................

5.2.2 Normal operating status 57...........................................

5.2.3 CPX-specific LEDs 58.................................................

5.2.4 EtherCAT-specific LEDs 61.............................................

5.3 Diagnostics via status bits 64..................................................

5.4 Diagnostics via the I/O diagnostic interface (STI) 65................................

CPX-FB37

Festo – P.BE-CPX-FB37-EN – 1406NH – English 5

5.5 Diagnostics via EtherCAT 66...................................................

5.5.1 Basic information 66.................................................

5.5.2 Diagnostics via SDO access 66.........................................

5.5.3 Diagnostics via diagnostics history 66...................................

5.5.4 Die Emergency Message 73...........................................

5.5.5 Error characteristics (fail-safe mode) 75.................................

5.5.6 Error types 76......................................................

A Technical appendix 77........................................................

A.1 Technical data 77............................................................

A.2 Object directories 78.........................................................

A.2.1 Object directory CPX-FB37 mode (Modular Device Profile) 78.................

A.2.2 Object directory CPX-FB38 mode (fixed I/O size) 81........................

B Glossary 83................................................................

CPX-FB37

6 Festo – P.BE-CPX-FB37-EN – 1406NH – English

Notes on this documentation

This description contains information regarding the installation and configuration of the CPX bus node,

as well as EtherCAT-specific information regarding parameterisation, commissioning and diagnostics of

a CPX terminal in an EtherCAT network.

CPX-FB37 Description Connection technology

Ethernet-based CPX bus

node for EtherCAT

2 x M12 socket, D-coded, 4-pin,

corresponding to

IEC 61076-2-101,

SPEEDCON

-compatible

Tab. 1 Over view

Additional information regarding EtherCAT can be found online (www.ethercat.org).

Product-specific information about the control system (IPC, PLC or I/O controller) can be

found in the manufacturer’s documentation accompanying the product.

General basic information about the mode of operation, mounting, installation and

commissioning of CPX terminals can be found in the CPX system description

(P.BE-CPX-SYS-...).

Information about additional CPX modules can be found in the description for the respect-

ive module.

An overview of the structure of the CPX terminal user documentation is contained in the

CPX system description.

All documents are also available on the Festo website

(www.festo.com/sp).

Service

Please consult your regional Festo contact if you have any technical problems.

1 Safety and requirements for product use

Festo – P.BE-CPX-FB37-EN – 1406NH – English 7

1 Safety

1.1 General safety information

• Observe the general safety information in the corresponding chapters.

Specific safety regulations can be found immediately before the task instructions.

Note

Damage to the product from incorrect handling.

• Switch off the supply voltage before mounting and installation work. Switch on sup-

ply voltage only when mounting and installation work are completely finished.

• Never unplug or plug in a product when powered!

• Observe the handling specifications for electrostatically sensitive devices.

1.2 Intended use

The bus node CPX-FB37 is intended exclusively for use in CPX terminals, as a participant in the EtherCAT

fieldbus system, and it may only be used as follows:

– in excellent technical condition

– in original status, without unauthorised modifications

– within the limits of the product defined by the technical data (Appendix A.1)

– in an industrial environment

Note

In the event of damage caused by unauthorised manipulation or other than intended

use, the guarantee is invalidated and the manufacturer is not liable for damages.

Warning

Danger of electric shock from voltage sources without protective measures.

• Use only PELV circuits in accordance with IEC/EN 60204-1 (Protective Extra-Low

Voltage, PELV) for the electric logic supply.

• Observe also the general requirements for PELV circuits in accordance with

IEC/EN 60204-1.

• Use only voltage sources that ensure a reliable electric separation of operating

voltage in accordance with IEC/EN 60204-1.

1 Safety and requirements for product use

8 Festo – P.BE-CPX-FB37-EN – 1406NH – English

Through the use of PELV circuits, protection against electric shock (protection against direct and indir-

ect contact) is ensured in accordance with IEC/EN 60204-1.

In the CPX system description (P.BE-CPX-SYS-…), read the information on power supply as

well as on the earthing measures to be carried out.

1 Safety and requirements for product use

Festo – P.BE-CPX-FB37-EN – 1406NH – English 9

1.3 Requirements for product use

• Make this documentation available to the design engineer, installer and personnel responsible for

commissioning the machine or system in which this product is used.

• Make sure that the specifications of the documentation are always complied with. Consider also the

documentation for other components and modules (e.g. CPX system descriptionP.BE-CPX-SYS-…).

• Take into consideration the legal regulations applicable for the destination, as well as:

– regulations and standards

– regulations of the testing organizations and insurers

– national specifications

1.3.1 Technical requirements

General conditions for the correct and safe use of the product, which must be observed at all times:

• Comply with the connection and environmental conditions specified in the technical data of the

product (Appendix A.1) and of all connected components.

Only compliance with the limit values or load limits permits operation of the product in accordance

with the relevant safety regulations.

• Observe the notes and warnings in this documentation.

1.3.2 Qualification of specialists (personnel requirements)

The product may only be commissioned by trained control and automation technology professionals,

who have experience with:

– the installation, commissioning, programming and diagnostics of participants in the EtherCAT field-

bus system

– the applicable regulations for operating safety-engineered systems

– the applicable regulations for accident protection and operational reliability

– the documentation for the product

1.3.3 Range of application and certifications

Standards and test values, which the product complies with and fulfils, can be found in the “Technical

data” section (Appendix A.1). The product-relevant EU directives can be found in the declaration of

conformity.

Certificates and the declaration of conformity for this product can be found on the Festo

website (www.festo.com/sp ).

The bus node CPX-FB37 successfully passed the test with the “EtherCAT Conformance Test Tool” (CTT).

2Overview

10 Festo – P.BE-CPX-FB37-EN – 1406NH – English

2Overview

2.1 Function range (brief overview)

– Real-time Ethernet communication (EtherCAT)

– Deterministic data transmission

– Master-slave system architecture

– Modular valve terminal configuration (MDP)

– Diagnostic data via CoE

– Parameterisation in plain text via CoE

– Hot Connect function for connecting and disconnecting devices during operation

– Module address can be altered via DIL switch

– Activation of the compatibility mode for the bus node CPX-FB38 via DIL switch

– Activation of the bootloader mode via DIL switch

– Adjustable fail-safe behaviour

– Adjustable CPX diagnostics mode

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