FIP FLS F3.00 Bedienungsanleitung

FLS F3.00

PADDLEWHEEL

FLOW SENSOR

SAFETY INSTRUCTIONS

General Statements

• Do not install and service the product without following the Instruction

Manual.

• This item is designed to be connected to other instruments which can be

hazardous if used improperly. Read and follow all associated instrument

manuals before using with it.

• Product installation and wiring connections should only be performed by

qualied sta󰀨.

• Do not modify product construction.

Installation and Commissioning Statements

• Remove power to the instrument before wiring input and output connections.

• Depressurize and vent the system before installing or removing the sensor.

• Check and conrm the chemical compatibility of the materials in contact

with the liquid.

• Do not exceed maximum specications using the instrument.

• To clean the unit, use only chemical compatible products.

General

• Pipe Size Range: DN15 to DN600 (0.5” to 24”) Please refer to Installation

Fittings section for more details

• Flow Rate Range: 0.15 to 8 m/s (0.5 to 25 ft./s)

• Linearity: ± 0.75 % of full scale

• Repeatability: ± 0.5 % of full scale

• Minimum Reynolds Number Required: 4500

• Enclosure: IP68 or IP65

• Wetted Materials:

- sensor Body: CPVC, PVDF, 316L SS

- o-rings: EPDM or FPM

- rotor: ECTFE (Halar®)

- shaft: Ceramic (Al2O3)/316L SS (only for metal sensors)

- bearings: Ceramic (Al2O3)

Specic for F3.00.H

• Supply voltage: 5 to 24 VDC ± 10% regulated

• Supply current: < 30 mA @ 24 VDC

• Output signal:

- square wave

- frequency: 45 Hz per m/s nominal

(13.7 Hz per ft/s nominal)

- type: transistor NPN open collector

- output current: 10 mA max

• Cable length: 8 m (26.4 ft) standard, 300 m (990 ft)maximum

TECHNICAL DATA

PACKING LIST

Please verify that the product is complete and without any damage.

The following items must be included:

• F3.00 Paddlewheel Flow Sensor

• Instruction Manual for F3.00 Paddlewheel Flow Sensor

DESCRIPTION

The simple and reliable paddlewheel ow sensor type F3.00 is designed for

use with every kind of solid-free liquids. The sensor can measure ow from

0.15 m/s (0.5 ft/s) producing a frequency output signal highly repeatable.

A rugged construction and a proven technology guarantee exceptional

performances with little or no maintenance required. A dedicated electronic,

with a push-pull output, is available for a safe connection to any

kind of PLC/Instrument digital input. A specially designed family of ttings

ensures an easy and quick installation into all pipe materials in sizes from

DN15 to DN600 (0.5” to 24”).

Specic for F3.00.C

• Supply voltage: 3 to 5 VDC regulated or

3.6 Volt Lithium battery

• Supply current: < 10 µA max

• Output signal:

- square wave

- frequency: 45 Hz per m/s nominal

(13.7 Hz per ft/s nominal)

- min. input impedance: 100 KΩ

• Cable length: 8 m (26.4 ft) standard, 16 m (52.8 ft) maximum

Specic for F3.00.P

• Supply voltage: 12 to 24 VDC ± 10% regulated

• Supply current: < 30 mA @ 24 VDC

• Output signal:

- square wave

- frequency: 45 Hz per m/s nominal

(13.7 Hz per ft/s nominal)

- type: Push-Pull (for connection to NPN and PNP inputs)

- output current: 20 mA max

• Cable length: 8 m (26.4 ft) standard, 300 m (990 ft) maximum

Standards & Approvals

• Manufactured under ISO 9001

• Manufactured under ISO 14001

• CE

• RoHS Compliant

• GOST R

Maximum Operating Pressure / Temperature (25 years lifetime)

F3.00.H or F3.00.P Sensor

• CPVC body:

- 10 bar (145 psi) @ 25°C (77°F)

- 1,5 bar (22 psi) @ 80° C (176°F)

• PVDF body:

- 10 bar (145 psi) @ 25°C (77°F)

- 2,5 bar (36 psi) @ 100°C (212°F)

• SS body:

- 25 bar (363 psi) @ 120°C (248°F)

F3.00.C Sensor

• CPVC body:

- 10 bar (145 psi) @ 25°C (77°F)

- 1,5 bar (22 psi) @ 80° C (176°F)

• PVDF body:

- 10 bar (145 psi) @ 25°C (77°F)

- 2,5 bar (36 psi) @ 100°C (212°F)

• SS body:

- 25 bar (363 psi) @ 100°C (212°F)

DIMENSIONS

AF3.00 IP68 Remote Sensor

BF3.00 IP65 Remote Sensor

CF3.01 Compact Sensor

DF3.01 Compact Sensor + Transmitter

(sold separately)

EPaddlewheel system

1Electrical cable: 8 m. (26.4 ft) standard

24 pole cable plug according

to DIN 43650-B/ISO 6952

3 UPVC cap for installation into ttings

4O-Ring seals available in EPDM or FPM

5CPVC, PVDF, Stainless Steel

sensor body

6ECTFE Halar®(registered trademark

of Ausimont-Solvay) Open-cell rotor

7Ceramic shaft

8Ceramic bearings

Fig.1

INSTALLATION

Pipe Location

• The six most common installation congurations shown in g. 1 help in

selecting the best location in the pipeline for paddlewheel ow sensor as well

for magmeter ow sensor.

• The three congurations in g. 2 ensure that the pipe is always full: for a

correct measurement the sensor can NOT be exposed to air bubbles at any

time.

• The three installations in Fig. 3 should be avoided unless you are absolutely

sure the sensor is not exposed to air bubbles.

• In gravity-ow systems the connection to the tank must be designed so the

level does not drop below the outlet: this to avoid pipe to draw air in from the

tank causing a inaccurate measurement of sensor (see Fig. 4).

• For more information, please refer to EN ISO 5167-1.

• Always maximize distance between ow sensors and pumps.

Fig.2

Fig.3

Fig.4

Mounting position

Measuring part of sensor (rotor for paddlewheel and pins for magmeter)

should be positioned at 12% of ID where, basing on insertion theory, average

velocity can be measured.

The reading accuracy of insertion ow sensors can be a󰀨ected by:

• air bubbles;

• sediments;

• friction between shaft and bearings (only for paddlewheel).

In a horizontal pipe runs, the mounting position to get the best performances is

at a 45° angle (Fig. 3) to avoid air bubbles as well sediments. Vertical position

(Fig. 2) can be chosen in case air bubbles are not present. Do not mount the

sensor on the bottom of the pipe (Fig. 1) if sediments are likely. Do not mount

paddlewheel at 90° otherwise friction can a󰀨ect measurement.

Installation in a vertical pipe runs can be done xing any orientation.

Upward ow is preferred to ensure full pipe.

WIRING

General recommendation

• Always ensure the power supply is switched o󰀨 before working on the sensor.

• Always use a high quality (regulated) DC voltage supply.

WIRING DIAGRAMS

F3.00.H IP68 Sensor Connection to FLS Instruments (except M9.20)

Process connection

1. Lubricate the sensor O-rings

with a silicone lubricant. Do

not use any petroleum based

lubricant that may damage the

O-rings.

2. Lower the sensor into the tting

making sure the alignment tab is

seated in the tting notch.

3. Hand tighten the sensor cap.

Do not use any tool otherwise

cap and/or tting threads may be

damaged.

M9.02 M9.50

M9.07

M9.08

M9.03 (FLOW SENSOR 2)

M9.03 (FLOW SENSOR 1)M9.20

M9.00 M9.10

GND 5 30 16 30 7 37

FREQ. IN 6 28 14 28 8 36

V+ 7 27 13 27 9 35

DIR 6B - 15 29 - -

F3.00.H IP65 Sensor Connection to FLS Instruments (except M9.20)

F3.00.C IP65 Sensor Connection to FLS Instruments (only for M9.20)

F3.00.C IP68 Sensor Connection to FLS Instruments (only for M9.20)

F3.00.P IP68 Sensor Connection to PLC with NPN Input

F3.00.P IP68 Sensor Connection to PLC with PNP Input

F3.00.P IP65 Sensor Connection to PLC with NPN Input

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