Gemmy PLC-01 Bedienungsanleitung

TABLE TOP CENTRIFUGE

PLC-01,PLC-02,PLC-03,PLC-04,PLC-05

USER’S MANUAL

OPERATION / MAINTENANCE

AND PARTS LIST

! Safety Information

This manual contains important and safety information.

The user must carefully read and understand the contents of this

manual prior to using this equipment.

2013.0115.2000

TABLE TOP CENTRIFUGE

PLC-01,PLC-02,PLC-03,PLC-04,PLC-05

USER’S MANUAL

OPERATION / MAINTENANCE

AND PARTS LIST

Content

Safety information, product information …………………………… 1

Intended use, installation, definition ……………………………. 2

Tubes information ……………………………………………….. 3

Grounding ……………………………………………………… 4

How to install testing tubes …………………………………………. 5

Operation ……………………………………………………………. 6

Recalibration procedure for speed ……………………………. 7

Speed and RCF indication ………………………………………… 8

Disassembly ……………………………………………………… 9

Maintenance & Servicing …………………………………………. 10

Troubleshooting ………………………………………………………. 11

Direction and environmental condition for clean, operation………. 12

Diagram of components …………………………………………. 13

Parts list …………………………………………………………….. 14

Wiring diagram ………………………………………………………. 15

Gemmy Industrial Corp.

Certified: ISO9001, ISO13485,

CE Marking, GMP, FDA

Safety information

Your GEMMY Table Top Centrifuge has been designed with functions,

reliability, and safety in mind. This manual contains important operation

and safety information. The users must carefully read and understand

the contents of this manual prior to installing your centrifuge in

conformance with your local electrical codes.

Classification: This Centrifuge is classified as “Class I” equipment.

Thermal cutout operation temperature

：

105ºC

CE marking

：

The manufacturer also declares the conformity with the

actual required safety standards in accordance with

LVD 73/23 EEC.

Standard:

This equipment complies with EC Electromagnetic Compatibility

requirement of EN60601-1-2. EMI filter is designed in conformity

with 89/336 EEC-EMC Directive.

ISO9001+13485,

GMP (Good Manufacturing Practice)

FDA registered (USA)

Product’s briefing

：

This equipment is a Class 1 tabletop centrifuge with timers of 60

minutes maximum and a speed control knob. The motor has a max

speed of 4000 –4500 rpm and fitted with a thermal cut-off to cut the

power in abnormal temperature condition. There is no heating

element. The power cord is non-detachable. Two PC boards are

installed, one is for power filtering, one is for the speed control. There

is no applied part for patients and not suitable for the use in special

environment.

Motor

：

AC, carbon brush, your choice of 67W or 90W

power

：

110V/60HZ or 220V/50HZ

rotor

：

45º fixed angle rotor

Suggested Tubes:

5ml:12 x 75mm

10ml: 16 x 100mm Length

15ml:17 x 117mm (or120mm)

Intended use:

This equipment is to provide a laboratory test within the range of

1000 –4500 rpm for test tubes containing in vitro diagnostic

specimens for qualitative or quantitative test procedures. Refer to the

clinic laboratory method specified by the reagent manufacturer or

established by medical technology for products applications.

Installation:

、

Strip the packing materials

、

Open the cover of the carton box and remove the artificial form

、

Carry the centrifuge carefully from the carton box;

、

Remove the plastic bag from the centrifuge;

、

Place centrifuge onto a sturdy and flat table.

、

Don’t drop the equipment and don’t place the equipment

upside down.

Content

：

-Rotor :1

-Carbon brush :1 pair spare carbon brush

-Fuse : 1

-Adaptor : Corresponding to the rotor.

-Power Cord

：

3-wire

（

CSA type, SVT 105ºC, 18AWG x 2 C

）

Definition

：

g Force

The measurement for samples undergoing the stress of

acceleration in a centrifuge.

RCF

（

Relative Centrifugal Force

）

RCF is the centrifugal force that the samples undergoes which

relies on the speed of rotation

（

）

in rpm and the rotating radius

(cm)

（

）

. The rotating radius is measured from the center axis of

rotor to the extreme end of the centrifuge tubes.

Formula:RCF = 11.18 x R x ( N / 1000)²

A-0815: Ø 21.1cm;

A-1215:Ø 22.7cm

TUBES

Round bottom

：

Have a uniform wall thickness and provides a better fit in a rotor

than conical bottom tubes. Round tubes withstand higher

g-forces.

Conical bottom

：

Ideal for cell culturing and ammonium sulfate precipitations.

1. All centrifuges have come with the tube holders, in which a rubber

cushion is installed inside the tubes.

2. The tube adaptor is applied to the volume either 10ml or 15ml.

3. Do not place the cushion upside down or in a slant position.

4. Replace the cushion once the glass tube is broken.

5. Be sure the tube adaptors are placed into the rotor completely.

Grounding

This centrifuge is installed with a 3-pin electric cable. Be sure to well

connect the grounding wire to the terminal.

WARNING:

Do not connect the grounding pin to the following areas:

1. Gas piping or faucet

Explosion or fire may occur

2. Other wires of lighting

Electric shock or fire may occur

3. Other electrical applicants.

HOW TO INSTALL TESTING TUBES

The balance of rotor has been well calibrated in house thoroughly

before delivery, the user is again requested to install the testing tubes

in the correct way carefully prior to spinning this centrifuge as depicted

below:

1. Place the testing tubes into the tube adaptors diagonally and

symmetrically to balance the rotor. Please refer to the figure.

2. Place the testing tubes gathering on one single side will create

imbalance of rotor, which will possibly cause vibration of rotor.

3. If odd number of testing tube is used, supplement another dummy

tube to remedy the problem.

OPERATION:

-Check the specification label located on back of this equipment.

-Plug cord in a properly grounded outlet.

-Place the test tubes into the tube adaptors. Be sure to place the

tubes diagonally and symmetrically to keep the rotor balanced.

-Close the cover completely. NOTE, Locking latch is optional.

-Dial preset your desired time by turning the control knob for any

spin interval from 0 –60 minutes. This equipment is working by

timer-activated operation.

-When turn clockwise the timer, the pilot lamp will light up at the

same time, which indicates the power up.

-Adjust the control knob of speed regulator to bring speed to your

desired operation speed and centrifugal force.

-This centrifuge does not include the speed indicator, the reference

of speed and RCF is depicted below. Nevertheless, the user is

recommended to measure the speed by a hand held LCD

tachometer in order to achieve a correct speed and RCF.

-Speed and RCF varies slightly centrifuge to centrifuge.

-The bell rings and power will shut out automatically when the set

time has elapsed and the pilot lamp will distinguish simultaneously.

WARNING

：

-Do not open the lid only until the rotor has stopped completely.

-Do not stop the rotor by hand. There is possibility of personal injury.

-Gemmy will not ensure the responsibility if user violate the above

regulation.

Recalibration Procedure for Speed:

This centrifuge was initially set by its speed from 1000 –4500 rpm (or

4000 rpm for PLC-05) in house. Supposed that the min/max speed is

varied, the control can be recalibrated as depicted below:

、

Remove the bottom plate, switch power on by turning control knob

of timer. CAUTION:Electrical Shock

、

Turn knob of speed regulator to the extreme LOW position. Adjust

part of SVR P2/204 (for the low 1000 rpm control) right/left to get

the desired speed of 1000rpm.

、

To recalibrate the speed for 4000 or 4500rpm, turn speed regulator

to the extreme HIGH position, then adjust SVR (P1/104) right/left

slightly until it reaches 4000 or 4500 rpm.

、

The calibration of LOW or HIGH speed can influence each other;

thus the user is recommended to use the digital speed indicator

and measure the result of the recalibration. Repeat the above

procedure until the final speed indication meets your requirement.

、

Switch off the power and assemble the bottom plate.

、

Glue the parts of SVR (P1/104 and P2/204) after the speed

recalibration is finished. The transportation and vibration may

probably loosen the electronic parts and fasteners.

WARNING:

Electric shock and Personal injury. Always proceed with caution.

Speed and RCF Indication

The speed and RCF may be varied centrifuge to centrifuge caused by

its surrounding power consumption, which will result in a fluctuation of

speed. To assure an accurate rpm and its corresponding RCF, do not

place this equipment in the draft, sunlight or near a piece of equipment

that emits heat as well as Electromagnetic conduction emission.

1. Motor 67W (Average values from 5 random samplings)

2. Motor 90 W (Average values from 5 random samplings)

-Confidence interval: ± 95%

-User is recommended to measure speed and RCF by digital speed

indicator to achieve the practical values.

TIMER

PLC-01 ~ PLC-03

PLC-04~PLC05

Speed

RCF

Speed

RCF

LOW

1026

124 x g

1018

132 x g

1130

150

1123

160

1242

182

1262

202

1355

216

1603

326

1553

285

1810

416

1855

406

2055

536

2350

651

2280

660

3024

1079

2760

967

3447

1401

3100

1220

4030

1916

3585

1631

HIGH

4460

2346

3960

1990

TIMER

PLC-01 ~ PLC-03

PLC-04 ~ PLC-05

Speed

RCF

Speed

RCF

LOW

1000

118 x g

1000

127 x g

1056

132

1080

148

1165

160

1170

174

1305

201

1270

205

1485

260

1390

245

1672

330

1543

302

1940

445

1770

398

2405

682

2016

516

2863

967

2628

876

3815

1717

3550

1600

HIGH

4500

2390

4003

2033

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