Genie DPL Super Series Bedienungsanleitung

Operator’s Manual First Edition

Fifth Printing

Part No. 38132

with Maintenance Information

Genie DPL Super Series Part No. 38132

Operator’s Manual First Edition • Fifth Printing

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you have

any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 7

Legend ....................................................................... 8

Pre-operationInspection ............................................ 9

Maintenance ............................................................. 11

Function Tests .......................................................... 14

WorkplaceInspection ................................................ 17

OperatingInstructions ............................................... 18

Battery and Charger Instructions ............................... 20

TransportInstructions ............................................... 21

Decals ...................................................................... 22

Specifications ........................................................... 24

Internet:http://www.genieindustries.com

e-mail:[email protected]

First Edition: Fifth Printing, April 2002

"Genie" and "DPL" are registered trademarks

of Genie Industries in the USA and many other

countries. "Super Series" is a trademark of

Genie Industries.

This machine complies with

ANSI/SIA 92.3-1990.

Printed on recycled paper

Printed in U.S.A.

Part No.38132 Genie DPL Super Series 1

Operator’s ManualFirst Edition • Fifth Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

cause death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform the function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey:

- manufacturer’s instructions and

safety rules—operator’s manual and

machine decals

- employer’s safety rules and worksite

regulations

- applicablegovernmentalregulations

The first time this machine is set up for use, a

breather cap is installed. See Pre-operation

Inspection section for breather cap instructions.

2 Genie DPL Super Series Part No.38132

Operator’s Manual First Edition • Fifth Printing

Tip-over Hazards

Do not raise the platform

unless the base is level,

all four outriggers are

properly set up and the

leveling jacks firmly

contact the ground.

Do not move the machine

while the platform is

raised.

Do not adjust or remove the outriggers while the

platform is occupied or raised.

Do not place or attach overhanging loads to any

part of this machine.

Do not raise the platform

unless the machine is

level. Do not set the

machine up on a surface

where it cannot be leveled

using only the leveling

jacks. Do not use chocks,

blocks or shims of any

kind to level the machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not push off or pull toward any object outside

the platform.

Do not use the machine to lift material or

equipment. The machine is intended to lift

personnel and tools to an aerial work site.

Do not use the machine on a moving or mobile

surface or vehicle.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Do not exceed the rated platform load capacity.

Maximum capacity - DPL-25S

ANSI 750 lbs 340 kg

CSA 600 lbs 272 kg

Maximum occupants - ANSI and CSA 2

CE 750 lbs 340 kg

Maximum occupants - CE

Outdoor use 1

Indoor use only 2

Maximum capacity - DPL-30S

ANSI 750 lbs 340 kg

CSA 600 lbs 272 kg

Maximum occupants - ANSI and CSA 2

CE 750 lbs 340 kg

Maximum occupants - CE

Outdoor use 1

Indoor use only 2

SAFETY RULES

Part No.38132 Genie DPL Super Series 3

Operator’s ManualFirst Edition • Fifth Printing

Maximum capacity - DPL-35S

ANSI 600 lbs 272 kg

CSA 500 lbs 227 kg

Maximum occupants - ANSI and CSA 2

CE 600 lbs 272 kg

Maximum occupants - CE

Outdoor use 1

Indoor use only 2

Do not operate the machine near drop-offs, holes,

bumps, debris, unstable or slippery surfaces or

other possible hazardous conditions.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to stability with items

of different weight or specification. Use only Genie

authorizedreplacementparts.

When moving the machine with a forklift or other

transport vehicle, the platform should be fully

lowered, the guard rails should be down, the

machine should be turned off and no personnel

shall remain in the platform.

SAFETY RULES

Fall Hazards

Do not sit, stand or climb

on the platform guard rails.

Maintain a firm footing on

the platform floor at all

times.

Do not enter or raise the

platform unless the

platform side guard rails

are locked upright and the

platform end guard rail and

the platform entry gate are

closed and latched.

Do not exit the platform while raised. If a power

failure occurs, have ground personnel activate the

manual lowering valve.

Keep the platform floor clear of debris.

4 Genie DPL Super Series Part No.38132

Operator’s Manual First Edition • Fifth Printing

SAFETY RULES

Electrocution Hazards

This machine is not

electrically insulated and

will not provide protection

from contact with or

proximity to electrical

current.

Keep away from the

machine if it contacts

energized power lines or

becomes electrically charged. Personnel on the

ground or in the platform must not touch or operate

the machine until the energized power lines are

shut off.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Approach Distance

Phase to Phase Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway

or sag and movement due to strong or gusty winds.

Do not use the machine as a ground for welding.

Do not operate an AC powered machine or a DC

battery charger unless using a 3-wire grounded

extension cord connected to a grounded AC circuit.

Do not alter or disable the 3-wire grounded plugs.

Collision Hazards

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazard when grasping the

platform side guard rails.

Do not lower the platform unless the area below is

clear of personnel and obstructions.

Be careful when transporting on an incline.

Stay clear of descending platform.

Component Damage Hazards

Do not operate the machine unless a breather cap

has been installed in the hydraulic reservoir. See

Pre-operation Inspection section for breather cap

instructions.

Do not use the machine as an electrical ground for

welding.

DC models: Do not operate the machine with a

weak or overly discharged battery.

Part No.38132 Genie DPL Super Series 5

Operator’s ManualFirst Edition • Fifth Printing

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicate operation

ormaintenanceinformation.

SAFETY RULES

Improper Use Hazard

Do not leave the machine unattended unless the

key is removed to secure from unauthorized use.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each

work shift. Immediately tag and remove from

service a damaged or malfunctioning machine.

Be sure all maintenance has been performed

as specified in this manual and the

Genie DPL

Service Manual

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage

container located in the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

6 Genie DPL Super Series Part No.38132

Operator’s Manual First Edition •Fifth Printing

Battery and Charger Safety

- DC Models

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Explosion Hazards

Batteries emit explosive gas.

Keep sparks, flames and

lighted tobacco away from

the battery.

Charge the battery in a

well-ventilatedarea.

Do not disconnect the charger DC output wires from

the battery when the charger is on.

The sliding door on the base cover must remain

open during the entire charging cycle.

Electrocution Hazards

Connect the charger to a

grounded AC circuit only.

Do not expose the battery or

the charger to water or rain.

Before each use, inspect for

damage.Replacedamaged

items before operating.

Lifting Hazard

The battery weighs 105 lbs / 48 kg. Use the

appropriate number of people and proper lifting

techniques when lifting the battery.

SAFETY RULES

Part No.38132 Genie DPL Super Series 7

Operator’s ManualFirst Edition •Fifth Printing

Controls

Ground Controls

- AC & DC Models

Platform Controls

3 4

7 6 5

1 2

1 Red Emergency Stop button

2 Key switch

3 Outrigger interlock display lights (four)

4 Low battery indicator light for auxiliary

lowering

5 DC models: Low battery indicator light

6 Powerlight

7 Auxiliary platform lowering button

8 Airpressure gauge

9 Control activate button

10 Up/Downswitch

Ground Controls

- Air Models

38 12

8 Genie DPL Super Series Part No.38132

Operator’s Manual First Edition •Fifth Printing

1 Platform end guard rail

2 Platform side guard rail

3 Manualstoragecontainer

4 Platform controls

5 AC outlet

6 Platform entry gate

7 Platform end gate latch

8 Platform

9 Interlock display

10 AC models: Circuit breaker

11 Platform entry ladder

12 AC models: Power supply for

machine

DC models: AC power to

platform

13 Platform entry ladder lock pin

14 Outrigger with leveling jack

15 Forklift pocket

16 Bubble level

17 Sequencingcable

18 Transporttie-down

19 Manualloweringlever

20 Batterycharger plug-in

21 Base

22 Caster with swivel lock

23 Base cover

24 Mast

25 Steerhandle

26 Platform guard rail locking

handle

27 Guard rail lifting arm

28 Air line lubricator adjustment

knob

29 Air supply for machine

30 Air line lubricator

Legend

Air Models

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