Genie GS-1530 Bedienungsanleitung

Operator’s Manual First Edition

Second Printing

Part No. 82290

with Maintenance Information

Australia

Genie GS-1530 & Genie GS-1932 PartNo. 82290

Operator's Manual First Edition • Second Printing

First Edition: Second Printing, May 2002

"Genie" is a registered trademark of Genie

Industries in the U.S.A. and many other

countries. "GS" is a trademark of Genie

Industries.

These machines comply with ANSI/SIA 92.6-

1999.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you have

any questions, call Genie Industries.

Contents

............................................................................ Page

Safety ........................................................................ 1

Legend ....................................................................... 8

Controls ..................................................................... 9

Pre-operationInspection .......................................... 11

Maintenance ............................................................ 13

Function Tests ......................................................... 15

WorkplaceInspection ............................................... 18

OperatingInstructions .............................................. 20

TransportInstructions .............................................. 23

Decals ..................................................................... 24

Specifications .......................................................... 26

Internet:http://www.genielift.com

E-mail:[email protected]

PartNo. 82290 Genie GS-1530andGenie GS-1932 1

Operator's ManualFirst Edition • Second Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety

rules—safetyand operator'smanuals

and machine decals

employer's safety rules and worksite

regulations

applicablegovernmentalregulations

You are properly trained to safely operate the

machine.

2 GenieGS-1530andGenieGS-1932 PartNo. 82290

Operator's Manual First Edition • Second Printing

Tip-over Hazards

Occupants and equipment must not exceed the

maximum platform capacity or the maximum

capacity of the platform extension.

Maximum capacity - GS-1530

Platform retracted 600 lbs 272 kg

Platform extended - Platform only 350 lbs 159 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants - Australia

Indoor use only 2

Outdoor use 1

Maximum capacity - GS-1932

Platform retracted 500 lbs 227 kg

Platform extended - Platform only 250 lbs 113 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants - Australia

Indoor use only 2

Outdoor use 1

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway

or sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground

or in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

600 lbs / 227 kg Extension only

250 lbs / 113 kg

Platform only

350 lbs / 159 kg

500 lbs / 227 kg Extension only

250 lbs / 113 kg

Platform only

250 lbs / 113 kg

PartNo. 82290 Genie GS-1530andGenie GS-1932 3

Operator's ManualFirst Edition • Second Printing

SAFETY RULES

Use extreme care and slow speeds while driving

the machine in a stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

groundcontrols.

Do not push off or pull

toward any object outside

of the platform.

Maximum allowable

manual force - Australia

2 person 90 lbs / 400 N

1 person 45 lbs / 200 N

Do not alter or disable machine components that in

any way affect safety and stability.

Do not modify or alter an aerial work platform.

Mounting attachments for holding tools or other

materials onto the platform, toeboards or guard rail

system can increase the weight in the platform and

the surface area of the platform or the load.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not raise the platform unless the machine is on

a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis only when the

machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm,

level surface. If the tilt alarm sounds when the

platform is raised, use extreme caution to lower the

platform.

Do not alter or disable the limit switches.

Do not drive over 0.5 mph / 0.7 km/h with the

platformraised.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Do not drive the machine on or near uneven terrain,

unstable surfaces or other hazardous conditions

with the platform raised.

4 GenieGS-1530andGenieGS-1932 PartNo. 82290

Operator's Manual First Edition • Second Printing

SAFETY RULES

Do not place or attach fixed or overhanging loads to

any part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, castle nuts

are properly tightened and cotter pins are properly

installed.

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 65 pounds / 29.5 kg.

Do not use the machine as a crane.

Do not push the machine or other objects with the

platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine with the chassis trays

open.

Fall Hazards

Occupants should wear a

safety belt or harness and

comply with applicable

governmentalregulations.

Attach the lanyard to the

anchor provided in the

platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Attach the platform entry chain and close the entry

gatebeforeoperating.

Do not operate the machine unless the guard rails

are properly installed and the entry is secured for

operation.

PartNo. 82290 Genie GS-1530andGenie GS-1932 5

Operator's ManualFirst Edition • Second Printing

Collision Hazards

Be aware of limited sight

distance and blind spots

when driving or operating.

Be aware of extended platform position when

moving the machine.

The machine must be on level surface or secured

before releasing the brakes.

It is recommended that operators wear an approved

hard hat when operating the machine.

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazard when grasping the

platform guard rail.

Observe and use color-coded direction arrows on

the platform controls and platform decal plate for

drive and steer functions.

No stunt driving or horseplay while operating a

machine.

Do not lower the platform unless the area below is

clear of personnel and obstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a machine in the path of any crane

or moving overhead machinery unless the controls

of the crane have been locked out and/or

precautions have been taken to prevent any

potential collision.

Crushing Hazards

Keep hands and limbs out of scissors.

Use common sense and planning when operating

the machine with the controller from the ground.

Maintain safe distances between the operator, the

machine and fixed objects.

Component Damage Hazard

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Do not operate the machine or charge the battery in

hazardous locations or locations where potentially

flammable or explosive gases or particles may be

present.

SAFETY RULES

6 GenieGS-1530andGenieGS-1932 PartNo. 82290

Operator's Manual First Edition • Second Printing

SAFETY RULES

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedor malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the appropriate service

manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicate operation

ormaintenanceinformation.

PartNo. 82290 Genie GS-1530andGenie GS-1932 7

Operator's ManualFirst Edition • Second Printing

SAFETY RULES

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Do not expose the batteries or the charger to

water and/or rain during charging.

Explosion Hazards

Keep sparks, flames

and lighted tobacco

away from batteries.

Batteries emit an

explosive gas.

The battery tray should

remain open during the

entire charging cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

Component Damage Hazard

Do not use any battery charger greater than 24V to

charge the batteries.

Electrocution Hazards

Connect the battery charger to a

grounded,AC 3-wire electrical

outlet only.

Inspect daily for damaged cord,

cables and wires. Replace

damaged items before

operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other

jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 65 pounds / 29.5 kg.

Lifting Hazard

Use the appropriate number of people and proper

lifting techniques when lifting batteries.

8 GenieGS-1530andGenieGS-1932 PartNo. 82290

Operator's Manual First Edition • Second Printing

Legend

1 Platform entry chain or gate

2 Platform entry rail

3 Platform guard rails

4 Lanyardanchoragepoint

5 Manualstoragecontainer

6 Platform controls

7 GFCI outlet

8 Platform extension

9 Platform extension release

pedal

10 Tilt alarm (under cover)

11 Transporttie-down

12 Steer tire

13 Groundcontrols

14 Manualloweringknob

15 Hydraulic oil level indicator

16 Potholeguard

17 Non-steertire

18 Entryladder/transport

tie-down

19 Batterycharger

20 Brake release pump knob

21 Brake release knob

22 LED diagnostic readout (on

opposite side of machine)

23 Safety arm

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