GFA 10003805 00012 Bedienungsanleitung

Installation Instructions

ELEKTROMAT

TSE 5.24 WS-25,40

Model: 10003805 00012

-en-

Status: 16.11.2022

GfA ELEKTROMATEN GmbH & Co. KG

Wiesenstraße 81

D-40549 Düsseldorf

www.gfa-elektromaten.de

[email protected]

Table of contents

1General safety information .............................................................................................. 4

2Technical data ................................................................................................................ 6

3Mechanical installation .................................................................................................... 7

4Electrical installation ..................................................................................................... 12

5Limit switch adjustment ................................................................................................. 14

6Selecting the operating mode ........................................................................................ 16

7Message door OPEN .................................................................................................... 16

8Motor connection .......................................................................................................... 17

9Limit switch connection ................................................................................................. 17

10Control device connection ............................................................................................. 18

11Emergency manual operation (rapid hand chain operator) ............................................ 19

12Completing commissioning / inspection ......................................................................... 21

13Disposal ........................................................................................................................ 22

14Declaration of incorporation / Declaration of conformity ................................................. 23

15UKCA: Declaration of incorporation / Declaration of conformity ..................................... 24



Symbols

Warning - Potential injury or danger to life!

Warning - Danger to life from electric current!

Note - Important information!

▶ Requirement - Required action!

Schematic representations are based on product examples. Deviations from delivered

products are possible.

1General safety information

Specified use

The drive unit is only intended for vertically moving doors. Doors that must be secured

against dropping require a separate safety brake.

The drive unit must be protected against moisture and aggressive environmental

conditions (such as corrosive substances). The drive units are only suitable for indoor use.

Appropriate protective measures must be taken for outdoor installation. The drive unit is

not intended for hazardous areas. The values specified in the technical data of the drive

unit must not be exceeded. The safe operation can only be ensured if used as specified.

Target audience of these installation instructions

These installation instructions are geared towards qualified persons trained in the handling

of door systems. Expert knowledge, relevant skills and practical experience are what set

apart qualified persons. They are capable of safely carrying out the tasks involving

installation, maintenance and modernisation according to the instructions.

Safe operation

The safe operation of the product can only be ensured if it is used as specified. Follow the

installation instructions. Observe all specifications, especially warnings, when installing the

product in the overall system. GfA is not liable for damage resulting from non-observance

of the installation instructions. The resulting overall system must be reassessed for its

safety in accordance with applicable standards and directives (e.g. CE marking). These

installation instructions refer only to a part of the overall system and are not sufficient as

the sole instructions for the overall system. The installer of the system must prepare the

instructions for the overall system. We recommend entering the danger area of the system

only when the drive unit is at a standstill.

Warning - Failure to follow these installation instructions may result in severe injury or death.

Please read these instructions before using the product.

Keep these instructions handy.

Include these instructions when passing on the product to third parties.

Warning - Danger from improper use of the product!

Do not let children operate the product unsupervised or use as a toy.

Warning - Danger to life from incorrect installation!

Work carried out improperly may result in death or severe injury from electrical

current or falling parts.

Allow only competent people to carry out the work.

Disconnect all cables from the power supply.

Observe valid regulations and standards.

Use suitable tools.

Warning! Danger to life from falling objects if the drive unit is subjected to

impermissible forces.

Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing

or pulling on the motor) lead to damage to the drive unit. There is a risk of severe

injury or death from falling objects.

Prevent impermissible forces from acting on the drive unit,

Check the drive unit for damage if impermissible forces have acted on it. Look

even for minor damage. Lock the door during the inspection.

Contact the service department if you have difficulty assessing the damage.

2Technical data

Designation Unit

Output speed 24 rpm

Output torque 50 (50) 1) Nm

Output / hollow shaft 25,40 mm

Series KG 50 -

Limit switch range

(maximum revolutions of the output / hollow shaft)

20 -

Supply voltage 1N~ 230 V

Operating current 3,50 A

Operating frequency 50 Hz

Power factor cos φ 0,99 -

Safety circuit 24 V

Degree of protection IP 65 -

Temperature range -10 / +40 (+60) 2) °C

Operating sound pressure level < 70 dB(A)

Cycles per hour 9 (2,7)1) h-1

Max. holding torque 200 Nm

Max. load 2500 N

Manual force emergency manual operation 92 N

1) Specification in ( ) according to EN 60335-2-103.

2) When using a temperature range of +40°...+60°C use half of maximum cycles per hour.

3Mechanical installation

Prerequisites

The permissible loads on walls, fastenings, mountings and transmission elements must not

be exceeded, even for maximum holding torques or locking torques (▶ refer to technical

data).

Connection elements:

▶ Self-locking connection

elements with a minimum

strength of 800 N/mm2

(8.8) must be used.

▶ Utilize the hole diameter

to the full.

▶ Use adequately

dimensioned washers for

elongated holes.

BA GAB00002_Z002 BAGAB00003_Z002

3 : 1

Permissible mounting positions

BAGAC01101_Z002

Mounting

Three holes are provided for mounting.

▶ Use at least 2 of these (①).

▶ Use the connection elements supplied (②).

Keys are used to connect to the door shaft.

▶ Use a key that is at least as long as the hollow shaft (③).

BAGAD01101_Z001

M8x120 M8

Installation

The descriptions below apply to general door specifications. The specifications of the door

manufacturer must also be observed during installation.

Warning - Potential injury or danger to life!

During installation, be sure to use a lifting device that has a sufficient load-

carrying capacity.

▶ Thoroughly grease the door shaft.

BAGAE01001_Z003

▶ Mount the keys. Observe possible variants

Ⓐ or Ⓑ.

BAGAE01002_Z003

▶ Attach the drive unit.

BAGAE01103_Z002

Note – possible stalling of the gearbox!

Do not hit the gearbox with a hammer when placing the drive unit on the shaft.

Hammer blows or similar impacts of force may stall the gearbox.

▶ Tighten all connection elements on the

drive (M8) to 25 Nm. Install all other

connection elements according to the

specifications of the door manufacturer.

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