Graco 226012 Bedienungsanleitung

307–878

Rev. M

Supersedes Rev. G

PCN K

and unreleased Rev. L

First

choice when

quality counts.



INSTRUCTIONS-PARTS

LIST

INSTRUCTIONS

This

manual contains important

warnings and information.

READ AND KEEP FOR REFERENCE.

50:1

Ratio Fire–Ball



Lubrication

Pumps

5000 psi (35.0 MPa, 350 bar) Maximum Working Pressure

100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure

Model 226–012 only

8000 psi (56.0 MPa, 560 bar) Maximum Working Pressure

160 psi (1.1 MPa, 11 bar) Maximum Air Working Pressure

WARNING

These

systems are designed to be used only in

pumping non-corrosive and non-abrasive lubricants

and greases. Any other use of the system can

cause unsafe operating conditions and result in

component rupture, fire, or explosion which can

cause serious injury

, including fluid injection.

Portable units for heavy grease

Model 225–773 shown 01514

Model No. Size

Base T

ype* Dispense

Kit Cover Shield Follow

Plate Pail

225–006

120 lb

P X X X

225–026

120 lb

T X X X

222–245

120 lb

T X X X

225–773

35–50 lb

T X X X

225–003

35–50 lb

P X X X

225–827

35–50 lb

– X X X

222–069

25–50 lb

– X X X

226–012

50 lb

T X X

*Base

ype:

P = Portable

T = 2 Wheel T

ruck

GRACO INC. P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

COPYRIGHT

1988, GRACO INC.

Graco

Inc. is registered to I.S. EN ISO 9001

307–878

Table

of Contents

Warnings 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco

arranty 20.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco

Phone Number

20.

. . . . . . . . . . . . . . . . . . . . . . . . .

Symbols

Warning Symbol

WARNING

This

symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This

symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

corresponding instructions.

WARNING

INJECTION HAZARD

Spray

from the gun, hose leaks, or ruptured components can inject fluid into your body and cause an

extremely serious injury

, including the need for amputation. Splashing fluid in the eyes or on the skin

can also cause a serious injury



Fluid injected into the skin might look like just a cut, but

it is a serious injury

Get immediate medi

cal attention.



Do not point the dispensing valve at anyone or at any part of the body



Do not put hand or fingers over the valve.



Do not stop or deflect fluid leaks with your hand, body

, glove, or rag.



Do not “blow back” fluid; this is not an air spray system.



Always have the tip guard and the trigger guard on the dispensing valve when dispensing.



Be sure the valve trigger safety operates before dispensing.



Lock the valve trigger safety when you stop dispensing.



Follow the

Pressure Relief Procedure

on page 12 whenever you: are instructed to relieve pres

sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.

T

ighten all the fluid connections before operating the equipment.



Check the hoses, tubes, and couplings daily

. Replace worn, damaged, or loose parts immediately

Permanently coupled hoses cannot be repaired; replace the entire hose.

TOXIC FLUID HAZARD

Hazardous

fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the

skin, swallowed, or inhaled.



Know the specific hazards of the fluid you are using. Read the fluid manufacturer

’

s warnings.



Store hazardous fluid in an approved container

. Dispose of the hazardous fluid according to all

local, state, and national guidelines.

W

ear appropriate protective clothing, gloves, eyewear

, and respirator

arnings are continued on the next page.

3307–878

WARNING

FIRE AND EXPLOSION HAZARD

Improper

grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and

result in fire or explosion and serious injury



Ground the equipment and the object being dispensed. See

Grounding

on page 4.



Provide fresh air ventilation to avoid the buildup of flammable fumes from solvent or the fluid being

dispensed.



Extinguish all the open flames or pilot lights in the dispensing area.



Electrically disconnect all the equipment in the dispensing area.



Keep the dispensing area free of debris, including solvent, rags, and gasoline.



Do not turn on or of

f any light switch in the dispensing area while operating or if fumes are present.



Do not smoke in the dispensing area.



Do not operate a gasoline engine in the dispensing area.



If there is any static sparking while using the equipment,

stop dispensing immediately

. Identify

and correct the problem.

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment

misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result

in a serious injury



This equipment is for professional use only



Read all the instruction manuals, tags, and labels before operating the equipment.



Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco

distributor.



Do not alter or modify this equipment. Use only genuine Graco parts and accessories.



Check the equipment daily

. Repair or replace worn or damaged parts immediately



Do not exceed the maximum working pressure of the lowest rated system component. These

pumps have a

5000 psi (35.0 MPa, 350 bar) maximum working pressure.

Model 226–012 has a

8000 psi (56.0 MPa, 560 bar) maximum working pressure.



Use fluids that are compatible with the equipment wetted parts. See the

echnical Data

section of

all the equipment manuals. Read the fluid manufacturer

’

s warnings.



Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not

expose Graco hoses to temperatures above 180

F (82

C) or below –40

F (–40C).



Do not use the hoses to pull equipment.

W

ear hearing protection when operating this equipment.



Comply with all applicable local, state, and national fire, electrical, and other safety regulations.

4307–878

Installation

General Information

NOTE:

Reference numbers and letters in parentheses

in the text refer to the callouts in the figures and the

parts drawing.

NOTE:

Always use Genuine Graco Parts and Acces

sories, available from your Graco distributor

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

Before operating, ground the system as

explained below

. Also read the section

FIRE AND EXPLOSION HAZARD

page 3.

o reduce the risk of static sparking, ground the pump

and all other components used or located in the spray/

dispensing area. Check your local electrical code for

detailed instructions for your area and type of equip

ment and be sure to ground all of these components.



Pump:

loosen the grounding lug locknut (W) and

washer (X). Insert one end of a 12 ga (1.2 mm

minimum ground wire (Y) into the slot (Z) in the lug

and tighten the locknut securely

. Connect the other

end of the wire to a true earth ground. Order Part

No. 222–01

1, Ground wire and clamp. See Fig 1.



Air and fluid hoses:

use only grounded hoses.



Air compressor:

follow manufacturer

’

s recommen

dations



Fluid supply container: according to local code.



o maintain grounding continuity when flushing or

relieving pressure,

always hold a metal part of the

gun firmly to the side of a grounded metal waste

container

, then trigger the gun.

Fig. 1

5307–878

Installation

Air Line Accessories

See

page 1

1 for recommended air accessories and

installation.

Models 225–773 & 225–827 (Fig. 2)

Model

225–773 only:

Assemble the truck as shown

in the parts drawing on page 15. Secure the truck

pail (5) to the truck base with the pointed hold

down clamps (3c) and thumbnuts (3d).

All models:

Remove the fluid outlet adapter included with the

pump and screw the holster (6) into the pump

outlet, using thread sealant.

Remove the cover from the pail of lubricant. Place

the pail of lubricant into the truck pail.

Secure the cover (4) on the pail with the three

thumbscrews (A).

Insert the pump riser tube through the top of the

cover (4). Lower the pump until it rests on the

cover.

Assemble the gun (2b) and hose (2a), and then

connect the hose to the pump fluid outlet.

Connect the nipple (2d) to the pump air inlet.

Connect the quick disconnect coupler (2c) to the

air supply hose.

Fig. 2

2c, 2d

3c, 3d

2b 2a

01514

6307–878

Installation

Model 225–003 (Fig. 3)

1. Assemble

the base (3) as shown in the parts

drawing on page 16.

Remove the fluid outlet adapter included with the

pump and screw the holster (6) into the pump

outlet, using thread sealant.

Place the pail of lubricant on the base.

Remove the cover from the pail and scoop the

lubricant from the center to the sides of the pail to

make its surface concave.

Center the follow plate (5) in the pail opening.

Press the plate firmly downward and rotate it over

the lubricant surface to eliminate air pockets and

prevent channeling.

Place the shield (4) over the pail. Secure the shield

to the base with the clamps (3c) and thumbnuts

(3d).

Assemble the gun (2b) and hose (2a), and then

connect the hose to the pump fluid outlet.

Connect the nipple (2d) to the pump air inlet.

Connect the quick disconnect coupler (2c) to the

air supply hose.

Fig. 3

62a

2c, 2d

3c, 3d

01515

7307–878

Installation

Models 225–006 & 225–026 (Fig. 4)

For

Model 225–026:

Assemble the truck (3) as

shown in the parts drawing on page 15.

For Model 225–006:

assemble the base (3) as

shown in the parts drawing on page 16.

Remove the fluid outlet adapter included with the

pump and screw the holster (6) into the pump

outlet, using thread sealant.

Place an opened 120 lb drum of grease on the

mounting base or truck, and secure it with the

hold–down clamps. Use the blunt end clamps (3e)

only with fibre drums (

supplied with Model

225–006 only

). Use the pointed end clamps (3d)

only with steel drums. Position the clamps above

the drum bead. T

ighten the thumbscrews (3c).

Press the follow plate (5) down firmly onto the

grease and rotate it to eliminate air pockets and

reduce channeling. Insert the pump through the

cover (4) and slide the cover up far enough to let

the pump pass easily through the follow plate

grommet.

Secure the cover on the drum with the thumb

screws. It is not necessary to bolt the pump to the

cover.

Assemble the gun (2b) and hose (2a), and then

connect the hose to the pump fluid outlet.

Connect the nipple (2d) to the pump air inlet.

Connect the quick disconnect coupler (2c) to the

air supply hose.

Fig. 4

2c, 2d

62a

01516

3d 3c 3e

8307–878

Installation

Model 222–069 (Fig. 5)

1. Remove

the cover from the pail and scoop the

lubricant from the center to the sides of the pail to

make its surface concave.

Center the follow plate (5) in the pail opening.

Press the plate firmly downward and rotate it over

the lubricant surface to eliminate air pockets and

prevent channeling.

Place the cover (3a) on the pail, and tighten the

thumbscrews (3f).

Assemble the gun (2b) and hose (2a), and then

connect the hose to the pump fluid outlet.

Connect the nipple (2d) to the pump air inlet.

Connect the quick disconnect coupler (2c) to the

air supply hose.

Fig. 5

2c, 2d

01517

9307–878

Installation

Model 222–245 (Fig. 6)

1. Assemble

the cart (6) as shown at right. Use only

2 of the 4 brackets (5d) supplied. Install the rear

positions, of the drum shelf (6b) as shown.

place an opened 120lb drum of grease on the

drum shelf.

Press the follow plate (4) down firmly onto the

grease and rotate it to eliminate any air pockets

and reduce channeling. Insert the pump through

the cover (3) and then slide the cover up far

enough to allow the pump to easily through the

follow plate grommet and into the grease.

using items 3a–5d, secure the cover to the drum,

and the drum to the cart. It is not necessary to bolt

the pump to the cover

Assemble the gun (2b) and hose (3a) and connect

the hose to the pump fluid outlet.

Connect the quick disconnect nipple (2d) to the

pump air inlet. Connect the quick disconnect

coupler (2c) to the air supply hose.

Fig. 6 01518

2c 2d

10 307–878

Installation

Model 226–012 (Fig. 7)

1. Assemble

the truck as shown in the Parts Drawing

on page 15.

Remove the fluid outlet adapter included with the

pump and screw the holster (6) into the pump

outlet, using thread sealant.

Place an opened 50 lb pail of grease on the truck

and secure it with the hold–down clamps.

Remove the cover from the pail and scoop the

lubricant from the center to the sides of the pail to

make its surface concave.

Center the follow plate (5) in the pail opening.

Press the plate firmly downward and rotate it over

the lubricant surface to eliminate air pockets and

prevent channeling.

Assemble the gun (2b) and hose (2a) and then

connect the hose to the pump fluid outlet.

Connect the nipple (2d) to the pump air inlet.

Connect the quick disconnect coupler (2c) to the

air supply hose.

Fig. 7



3c, 3d

2c, 2d

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