Graco SaniForce 1040e Gebrauchs- und Pflegehandbuch

Repair/Parts

SaniForce® SaniForce®

SaniForce®1040e 1040e

1040eElectric Electric

Electric- -

-Operated Operated

Operated

Diaphragm Diaphragm

DiaphragmPump Pump

Pump3A3168R 3A3168R

3A3168R

EN EN

For For

For󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferin in

inindoor indoor

indoorsanitary sanitary

sanitaryapplications. applications.

applications.Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

hazardous hazardous

hazardous(classi󰘰ed) (classi󰘰ed)

(classi󰘰ed)locations locations

locationsunless unless

unlessotherwise otherwise

otherwisestated. stated.

stated.See See

SeeApprovals Approvals

Approvalspage page

pagefor for

formore more

moreinformation. information.

information.For For

For

professional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

SaniForce1040eOperationmanualbeforeusingtheequipment.

Save Save

Savethese these

theseinstructions. instructions.

instructions.

Formaximumoperatingpressures,

seethePerformanceChartsinyour

Operationmanual.

Seepages6–8formodelinformation,

includingapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

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Contents Contents

Contents

Related Related

RelatedManuals Manuals

Manuals. .

.. .

.2 2

Warnings Warnings

Warnings. .

.. .

.3 3

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

forFG FG

Pumps Pumps

Pumps. .

.. .

.6 6

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

forHS HS

HSand and

andPH PH

Pumps Pumps

Pumps. .

.. .

.7 7

Approvals Approvals

Approvals. .

.. .

.8 8

Overview Overview

Overview. .

.. .

.9 9

Troubleshooting Troubleshooting

Troubleshooting. .

.. .

.10 10

Repair Repair

Repair. .

.. .

.12 12

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure. .

.. .

.12 12

Check Check

CheckValve Valve

ValveRepair Repair

Repair. .

.. .

.12 12

Diaphragm Diaphragm

DiaphragmRepair Repair

Repair. .

.. .

.14 14

Center Center

CenterSection Section

SectionRepair Repair

Repair. .

.. .

.17 17

Replace Replace

ReplaceCenter Center

CenterBearing Bearing

Bearing. .

.. .

.20 20

Replace Replace

Replacethe the

theCompressor Compressor

Compressor. .

.. .

.22 22

Parts Parts

Parts. .

.. .

.23 23

Cart-Mounted Cart-Mounted

Cart-MountedModels Models

Models. .

.. .

.29 29

Cart Cart

Cart. .

.. .

.31 31

Kits Kits

Kitsand and

andAccessories Accessories

Accessories. .

.. .

.35 35

Technical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cations. .

.. .

.36 36

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualNumber Number

NumberTitle Title

Title

3A3167 3A3167

3A3167SaniForce SaniForce

SaniForce1040e 1040e

1040eElectric Electric

Electric- -

-Operated Operated

OperatedDiaphragm Diaphragm

DiaphragmPump, Pump,

Pump,Operation Operation

Operation

23A3168R

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Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

DANGER

SEVERE SEVERE

SEVEREELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill

causedeathorseriousinjury.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand

beforeservicingequipment.

•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal

codesandregulations.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolvent,inwork work

workarea area

areacanigniteorexplode.Solvent󰘱owingthrough

theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygrounded󰘱uidlines.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

3A3168R3

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Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checklines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.

Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from

distributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot

surfaces.

•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

43A3168R

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Warnings

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A3168R5

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CongurationNumberMatrixforFGPumps

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

forFG FG

FGPumps Pumps

Pumps

Check Check

Checkthe the

theidenti󰘰cation identi󰘰cation

identi󰘰cationplate plate

plate(ID) (ID)

(ID)for for

forthe the

the

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

Numberof of

ofyour your

yourpump. pump.

pump.Use Use

Usethe the

the

following following

followingmatrix matrix

matrixto to

tode󰘰ne de󰘰ne

de󰘰nethe the

thecomponents components

componentsof of

ofyour your

your

pump. pump.

pump.

When When

Whenyou you

youreceive receive

receiveyour your

yourpump, pump,

pump,record record

recordthe the

the9 9

9character character

character

part part

partnumber number

numberfound found

foundon on

onthe the

theshipping shipping

shippingbox box

box(e.g., (e.g.,

(e.g.,

SE1B.0014): SE1B.0014):

SE1B.0014):

_____________ _____________

_____________

Also Also

Alsorecord record

recordthe the

thecon󰘰guration con󰘰guration

con󰘰gurationnumber number

numberon on

onthe the

thepump pump

pumpID ID

plate plate

plateto to

toassist assist

assistyou you

youwhen when

whenordering ordering

orderingreplacement replacement

replacementparts: parts:

parts:

_____________________________________ _____________________________________

_____________________________________

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:1040FG 1040FG

1040FG- -

-EA04AS13SSPTPOPT21 EA04AS13SSPTPOPT21

EA04AS13SSPTPOPT21

1040 1040

1040FG FG

FGE E

EA A

A04A 04A

04AS13 S13

S13SS SS

SSPT PT

PTPO PO

POPT PT

PT21 21

Pump Pump

Pump

Model Model

Model

Wetted Wetted

Wetted

Section Section

Section

Material Material

Material

Drive Drive

DriveCenter Center

Center

Section Section

Section

Material Material

Material

Gear Gear

GearBox Box

Box

and and

andMotor Motor

Motor

Fluid Fluid

Fluid

Covers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seats Seats

SeatsBalls Balls

BallsDiaphragms Diaphragms

DiaphragmsManifold Manifold

Manifold

O O

O- -

-rings rings

rings

Certi󰘰ca- Certi󰘰ca-

Certi󰘰ca-

tion tion

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

Section

Material Material

Material

Drive Drive

DriveType Type

TypeCenter Center

CenterSection Section

SectionMaterial Material

MaterialMotor Motor

Motorand and

andGearbox Gearbox

Gearbox

1040 1040

1040FG FG

FGFood Food

FoodGrade Grade

GradeE E

EElectric Electric

ElectricA A

AAluminum Aluminum

Aluminum04A 04A

04AStandard Standard

StandardAC AC

ACInduction Induction

InductionMotor Motor

Motorwith with

with

Gearbox Gearbox

Gearbox

S S

SStainless Stainless

StainlessSteel Steel

Steel04B 04B

04BBrushless Brushless

BrushlessDC DC

DCMotor Motor

Motor

04E 04E

04ENEMA NEMA

NEMA56 56

56C C

CGearbox Gearbox

Gearbox‡ ‡

‡

04F 04F

04FIEC IEC

IEC90 90

90B5 B5

B5Flange Flange

FlangeGearbox Gearbox

Gearbox‡ ‡

‡

04G 04G

04GNo No

Nomotor, motor,

motor,No No

Nogearbox gearbox

gearbox

05C 05C

05CBrushless Brushless

BrushlessDC DC

DCMotor Motor

Motor(con󰘰gured (con󰘰gured

(con󰘰gured

for for

forcart cart

cart- -

-mounted mounted

mountedsystems) systems)

systems)

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Gaskets Gaskets

Gaskets

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

S13 S13

S13TriClamp, TriClamp,

TriClamp,

FG FG

FGSS SS

SS316 316

316Stainless Stainless

Stainless

Steel Steel

SteelCW CW

CWPolychloro- Polychloro-

Polychloro-

prene prene

prene

Weighted Weighted

Weighted

PO PO

POPTFE/EPDM PTFE/EPDM

PTFE/EPDM

Overmold Overmold

OvermoldPT PT

PTPTFE PTFE

PTFE21 21

21EN EN

EN10204 10204

10204

type type

type2.1 2.1

2.1

S14 S14

S14DIN, DIN,

DIN,FG FG

FGPT PT

PTPTFE PTFE

PTFEPT PT

PTPTFE/EPDM PTFE/EPDM

PTFE/EPDM

2 2

2- -

-Piece Piece

PieceEP EP

EPEPDM EPDM

EPDM31 31

31EN EN

EN10204 10204

10204

type type

type3.1 3.1

3.1

SP SP

SPSantoprene Santoprene

SantopreneSP SP

SPSantoprene Santoprene

Santoprene

63A3168R

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CongurationNumberMatrixforHSandPHPumps

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

forHS HS

HSand and

andPH PH

PHPumps Pumps

Pumps

Check Check

Checkthe the

theidenti󰘰cation identi󰘰cation

identi󰘰cationplate plate

plate(ID) (ID)

(ID)for for

forthe the

theCon󰘰guration Con󰘰guration

Con󰘰guration

Number Number

Numberof of

ofyour your

yourpump. pump.

pump.Use Use

Usethe the

thefollowing following

followingmatrix matrix

matrixto to

tode󰘰ne de󰘰ne

de󰘰ne

the the

thecomponents components

componentsof of

ofyour your

yourpump. pump.

pump.

When When

Whenyou you

youreceive receive

receiveyour your

yourpump, pump,

pump,record record

recordthe the

the9 9

9character character

characterpart part

part

number number

numberfound found

foundon on

onthe the

theshipping shipping

shippingbox box

box(e.g., (e.g.,

(e.g.,SE1B.0014): SE1B.0014):

SE1B.0014):

_____________ _____________

_____________

Also Also

Alsorecord record

recordthe the

thecon󰘰guration con󰘰guration

con󰘰gurationnumber number

numberon on

onthe the

thepump pump

pumpID ID

IDplate plate

plate

to to

toassist assist

assistyou you

youwhen when

whenordering ordering

orderingreplacement replacement

replacementparts: parts:

parts:

_____________________________________ _____________________________________

_____________________________________

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:1040HS.ES04ASSASSPTPOPT21 1040HS.ES04ASSASSPTPOPT21

1040HS.ES04ASSASSPTPOPT21

1040 1040

1040HS HS

HSE E

ES S

S04A 04A

04ASSA SSA

SSASS SS

SSPT PT

PTPO PO

POPT PT

PT21 21

Pump Pump

Pump

Model Model

Model

Wetted Wetted

Wetted

Section Section

Section

Material Material

Material

Drive Drive

DriveCenter Center

Center

Section Section

Section

Material Material

Material

Gear Gear

GearBox Box

Box

and and

andMotor Motor

Motor

Fluid Fluid

Fluid

Covers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seats Seats

SeatsBalls Balls

BallsDiaphragms Diaphragms

DiaphragmsManifold Manifold

Manifold

Gaskets Gaskets

Gaskets

Certi󰘰ca- Certi󰘰ca-

Certi󰘰ca-

tion tion

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

SectionMaterial Material

MaterialDrive Drive

DriveType Type

TypeCenter Center

CenterSection Section

SectionMaterial Material

MaterialMotor Motor

Motorand and

andGearbox Gearbox

Gearbox

1040 1040

1040HS HS

HSHigh High

HighSanitation Sanitation

SanitationE E

EElectric Electric

ElectricS S

SStainless Stainless

StainlessSteel Steel

Steel04A 04A

04AStandard Standard

StandardAC AC

ACInduction Induction

InductionMotor Motor

Motor

with with

withGearbox Gearbox

Gearbox

PH PH

PHPharmaceutical Pharmaceutical

Pharmaceutical04B 04B

04BBrushless Brushless

BrushlessDC DC

DCMotor Motor

Motor

04E 04E

04ENEMA NEMA

NEMA56 56

56C C

CGearbox Gearbox

Gearbox‡ ‡

‡

04F 04F

04FIEC IEC

IEC90 90

90B5 B5

B5Flange Flange

FlangeGearbox Gearbox

Gearbox‡ ‡

‡

04G 04G

04GNo No

Nomotor, motor,

motor,No No

Nogearbox gearbox

gearbox

05C 05C

05CBrushless Brushless

BrushlessDC DC

DCMotor Motor

Motor(con󰘰gured (con󰘰gured

(con󰘰gured

for for

forcart cart

cart- -

-mounted mounted

mountedsystems) systems)

systems)

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Gaskets Gaskets

Gaskets

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

SSA SSA

SSATriClamp, TriClamp,

TriClamp,

HS HS

HSor or

orPH PH

PHSS SS

SS316 316

316Stainless Stainless

Stainless

Steel Steel

SteelBN BN

BNBuna Buna

Buna- -

-N N

NBN BN

BNBuna Buna

Buna- -

-N N

NBN BN

BNBuna Buna

Buna- -

-N N

N21 21

21EN EN

10204 10204

10204

type type

type2.1 2.1

2.1

SSB SSB

SSBDIN, DIN,

DIN,HS HS

HSor or

PH PH

PHCW CW

CWPolychloro- Polychloro-

Polychloro-

prene prene

prene

Weighted Weighted

Weighted

PO PO

POPTFE/EPDM PTFE/EPDM

PTFE/EPDM

Overmold Overmold

OvermoldEP EP

EPEPDM EPDM

EPDM31 31

31EN EN

10204 10204

10204

type type

type3.1 3.1

3.1

FK FK

FKFKM FKM

FKMPS PS

PSPTFE PTFE

PTFE2 2

2- -

-Piece Piece

Piece

Santoprene Santoprene

Santoprene

PT PT

PTPTFE PTFE

PTFESP SP

SPSantoprene Santoprene

Santoprene

SP SP

SPSantoprene Santoprene

Santoprene

3A3168R7

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Approvals

Approvals Approvals

Approvals

Approvals Approvals

Approvals

All All

Allmodels models

modelsare are

areapproved approved

approvedto: to:

to:

*Diaphragm *Diaphragm

*Diaphragmmaterials materials

materialscoded coded

codedPO PO

PO, ,

,PT PT

PT, ,

,or or

PS PS

PScombined combined

combinedwith with

withball ball

ballmaterials materials

materialscoded coded

codedPT PT

comply comply

complywith: with:

with:

EC EC

EC1935/2004 1935/2004

1935/2004

‡ ‡

‡Pumps Pumps

Pumpswith with

withcode code

code04E 04E

04Eor or

or04F 04F

04Fare are

areapproved approved

approved

to: to:

to:

II II

II2 2

2G G

Ex Ex

Exh h

hIIB IIB

IIBT3 T3

T3Gb Gb

Diaphragm Diaphragm

Diaphragmmaterials materials

materialscoded coded

codedPT PT

PTor or

orPS PS

combined combined

combinedwith with

withball ball

ballmaterials materials

materialscoded coded

codedPT PT

comply comply

complywith: with:

with:

Class Class

ClassVI VI

All All

All󰘱uid 󰘱uid

󰘱uidcontact contact

contactmaterials materials

materialsare are

areFDA FDA

FDAcompliant compliant

compliant

and and

andmeet meet

meetthe the

theUnited United

UnitedStates States

StatesCode Code

Codeof of

ofFederal Federal

Federal

Regulations Regulations

Regulations(CFR). (CFR).

(CFR).

* *

*EC EC

EC1935/2004 1935/2004

1935/2004compliant compliant

compliantpumps pumps

pumpsmay may

maybe be

besubject subject

subjectto to

toindividual individual

individualnational national

nationalprovisions provisions

provisionsin in

inaddition addition

additionto to

tothose those

those

speci󰘰ed speci󰘰ed

speci󰘰edin in

inthe the

theEC EC

ECregulation. regulation.

regulation.It It

Itis is

isthe the

theusers users

usersresponsibility responsibility

responsibilityto to

toknow know

knowand and

andfollow follow

followlocal local

locallaws. laws.

laws.

83A3168R

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Overview

Overview Overview

Overview

The The

Theproduct product

productline line

lineoffers offers

offerselectric-powered electric-powered

electric-powereddiaphragm diaphragm

diaphragmpumps pumps

pumpsin in

ina a

awide wide

widerange range

rangeof of

ofmodels. models.

models.This This

Thissection section

sectionshows shows

shows

the the

thebasic basic

basicstructure structure

structureof of

ofavailable available

availablemodels. models.

models.

Food Food

FoodGrade Grade

GradePump Pump

PumpModels Models

Models

Center Center

Center

Section Section

Section

Motor Motor

MotorType Type

TypeController Controller

ControllerGearbox Gearbox

GearboxCompressor Compressor

CompressorApproval Approval

Approval

Options Options

Options

Cart Cart

Cart

Yes-120VNoneNo*

Yes-240VNo*AC

VFD—notincluded.

VFDKits16K911(240V)

and16K912(480V)are

available.

Yes–part

ofmotor

No†CENo*

Yes-120VNoneYes

Yes-240VYesBrushless

GracoMotorControl–

includedNEMA

No†CENo*

NEMA

Aluminum

Stainless

Steel

NoneNoneIECNoneATEX&CENo*

*CartKit24Y923isavailable.

†CompressorKits24Y921(120V)and24Y922(240V)areavailable

High High

HighSanitation Sanitation

Sanitationor or

orPharmaceutical Pharmaceutical

PharmaceuticalPump Pump

PumpModels Models

Models

Center Center

CenterSection Section

SectionMotor Motor

Motor

Type Type

Type

Controller Controller

ControllerGearbox Gearbox

GearboxCompressor Compressor

CompressorApproval Approval

Approval

Options Options

Options

Cart Cart

Cart

VFD—notincluded.

VFDKits16K911(240V)

and16K912(480V)are

available.

Yes–

partof

motor

Brushless

GracoMotorControl–

includedNEMA

No†CE

NEMA

StainlessSteel

NoneNoneIECNoneATEX&CE

No*

*CartKit24Y923isavailable.

†CompressorKits24Y921(120V)and24Y922(240V)areavailable

Key Key

KeyPoints: Points:

Points:

•PumpsareavailablewithanACorBrushless

DC(BLDC)motor,orwithjustagearbox(for

applicationswhereamotorisalreadyavailable).

•Gracorecommendstheuseofamotorsoft

starteroraVFD(PN16K911or16K912)inthe

electricalcircuitforallinstallations.Seethe

motormanufacturer’srecommendationsforproper

installationwhenusingeitherofthesecomponents.

Inallcases,makesureallproductsareinstalledin

accordancewithlocalcodesandregulations.

•BLDCmotorsarecontrolledbytheGracoMotor

Controlthatissuppliedwiththepump.

3A3168R9

All manuals and user guides at all-guides.com

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

• •

•Follow Follow

Followthe the

thePressure Pressure

PressureRelief Relief

ReliefProcedure, Procedure,

Procedure,page page

page12 12

12, ,

before before

beforechecking checking

checkingor or

orservicing servicing

servicingthe the

theequipment. equipment.

equipment.

• •

•Check Check

Checkall all

allpossible possible

possibleproblems problems

problemsand and

andcauses causes

causesbefore before

before

disassembly. disassembly.

disassembly.

SeetheOperationManual(3A3167)fortroubleshootingorerrorinformationontheGracoMotorControl.

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Pumpisrunningtoofast,causing

cavitationbeforeprime.

Slowdownthemotorcontroller(VFD

orGracoMotorControl)

Centersectionhasnoairpressure,

orairpressureistoolow.

Applyairpressuretocentersection

peryourapplicationrequirements.

Checkvalveballisseverelywornor

wedgedinseatormanifold.

Replacetheballandseat.

Insuf󰘰cientsuctionpressureIncreasesuctionpressure.See

manual3A3167.

Seatisseverelyworn.Replacetheballandseat.

Outletorinletisrestricted.Removetherestriction.

Inlet󰘰ttingsormanifoldsareloose.Tighten.

Pumpcyclesbutwillnot

primeand/orpump.

Manifoldo-ringsaredamaged.Replaceo-rings.

Thecentersectionis

excessivelyhot.

Thedriveshaftisbroken.Replace.

Checkvalveballs,seats,oro-rings

areworn.

Replace.

Manifoldclampsor󰘱uidcover

clampsareloose.

Tighten.

Pumpfailstohold󰘱uid

pressureatstall.

DiaphragmshaftboltislooseTighten.

Motororcontrolleriswired

improperly.

Wirepermanual. Pumpwillnotcycle.

Theleakdetector(ifinstalled)has

tripped.

Checkdiaphragmforruptureor

incorrectinstallation.Repairor

replace.

Suctionlineisclogged.Inspect;clear.

Checkballsarestickyorleaking.Cleanorreplace.

Pump󰘱owrateiserratic.

Diaphragm(orbackup)ruptured.Replace.

Pumpmakesunusualnoises.Pumpisoperatingnearoratstall

pressure.

Adjustairpressureorslowthepump

speed.

A󰘰ttingisloose.Tighten.Inspectthreadsealant.

Looseordamagedo-ringsorshaft

seal.

Replace.

Airconsumptionishigher

thanexpected.

Diaphragm(orbackup)ruptured.Replace.

103A3168R

All manuals and user guides at all-guides.com

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