Graco 29:1 Lube Pro Bedienungsanleitung

3A4096F

Instructions

29:1 Lube Pro™

Vertical Grease

Pump

For pumping non-corrosive and non-abrasive grease only. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Models:

See page 2 for model information, including maximum working

pressure and approvals.

3500psi (24 MPa, 241 bar) Maximum Working Pressure

175 psi (1.2 MPa, 12.07 bar) Maximum Air Input

Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

Models

2 3A4096F

Models

Part No. Size Low Level

Normally

Open

Normally

Closed EU

24Z051 1 lb

24Z052 1 lb X X

24Z053 1 lb X X

24Z054 1 lb X

24Z055 1 lb X X X

24Z056 1 lb X X X

24Z057 4 lb

24Z058 4 lb X X

24Z059 4 lb X X

24Z060 4 lb X

24Z061 4 lb X X X

24Z062 4 lb X X X

Warnings

3A4096F 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-spe-

cific hazard symbols and warnings not covered in this section may appear throughout the body of this manual

where applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED EQUIPMENT HAZARD

Over-pressurization can result in equipment rupture and serious injury.

• Do not exceed the maximum air input pressure.

• Fill slowly to avoid over pressurizing reservoir.

• Use tubing, hoses and other components with pressure ratings equal to or higher than the pump

rating.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

Warnings

4 3A4096F

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or

property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

• See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent

manufacturer’s Safety Data Sheets (SDSs) and recommendations.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before

servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request SDS from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-

ate safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read SDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-

ment, follow the Pressure Relief Procedure and disconnect all power sources.

WARNING

Warnings

3A4096F 5

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or

other reproductive harm. Wash hands after handling.

WARNING

Installation

6 3A4096F

Installation

Typical Installation

Key:

A Main Air Supply Line

B Filter/Regulator/Lubricator Assembly

B1 - Air Filter

B2 - Air Regulator

B3 - Air Lubricator

C Air solenoid valve (3-way)

D Pump module

E Pump outlet

F Bleed-type master air valve (required)

G High pressure lubricant supply lines (user supplied)

H Injector

J Lubricator controller

K Pump reservoir

L Pump reservoir fill port

M Ground

P Pump air inlet - forward stroke

R Air outlet

S Feeder lines

T Low level

U Air supply lines

FIG. 1: Typical Installation

B1 B3

Installation

3A4096F 7

Grounding

To ground the pump (FIG. 2):

1. Remove the ground screw (Z) located on the back

of the pump base.

2. Insert the ground screw (Z) through the eye of the

ring terminal (W) located at the end of the ground

wire (Y).

3. Fasten the ground screw (Z) back onto the back of

the pump and tighten the screw securely.

4. Connect the other end of the ground wire (Y) to a

true earth ground.

Mounting

Install the pump in a location that will adequately sup-

port the weight of the pump when it is filled with lubri-

cant and also provides easy operator access to the

pump air controls. The pump must be mounted in a ver-

tical position with the reservoir up. See Technical Data,

page 29 for pump weight information and the Dimen-

sions, page 28.

Low Level Models Only

DIN Connector

Connection o s made to PINS 1 and 3 of the DIN Field

Wire-able Connector. See FIG. 3.

Grounding is necessary when voltages above 30

VAC or 42 VDC are used for the low level switch or an

air valve is attached to the pump. Improper ground-

ing can cause electric shock. Grounding reduces the

risk of electric shock by providing an escape wire for

the electric current in the event of malfunction or

breakdown.

FIG. 2

Mount the pump securely so that it cannot move

around during operation. Failure to do so could result

in injury or equipment damage.

FIG. 3

Installation

8 3A4096F

Air and Fluid Line Accessories

Refer to FIG. 1, page 6, for the following instruction

Install the air line accessories in the order shown in FIG.

1, page 6.

Bleed-type master air valve (F): required in your sys-

tem to relieve air trapped between it and the pump.

Air line filter (B1): removes harmful dirt and moisture

from compressed air supply.

Pump air regulator (B2): to control pump speed and

outlet pressure. Locate it close to the pump.

1. Install a bleed-type master air valve (F) to relieve air

trapped between it and the pump. Install the valve

in a location that is easily accessible from the pump

and located downstream of the air regulator.

2. Install an air line filter (B1) to remove harmful dirt

and contaminants from the compressed air supply.

3. Install the air regulator (B2) to control pressure.

4. Install an air line lubricator (B3) to lubricate the air

cylinder.

5. Install the (3-way) air solenoid valve (C) for control

of the pump forward and return strokes.

To use the air regulator reading to determine the fluid

output pressure, multiply the ratio of the pump (29:1)

by the air pressure shown on the regulator gauge or

see Table 1: Lubricant Output - PSI or Table 2: Lubri-

cant Output - MPa (bar), provided on page 13.

Limit the air to the pump so that no air line or fluid line

component or accessory is over pressurized.

Air Supply Lines (U)

1. Install two air supply lines (U) between the air sole-

noid outlets (C) and the pump (D) as shown in the

Typical Installation, page 6.

2. Install an air supply line (U) between the air solenoid

valve inlet (C) and the Filter/Regulator/Lubricator

Assembly (B) as shown in the Typical Installation,

page 6.

Fill Reservoir

1. Remove the grease cap (43) (FIG. 4) from the fill port

to access the fill stud (42).

2. Connect the quick connect fitting on the fill pump

to the fill port (42).

Trapped air can cause the pump to cycle unexpect-

edly which could result in serious injury from moving

parts or splashing.

NOTICE

Do not mount the air accessories directly on the

solenoid valve air inlet. The air inlet and fittings are

not strong enough to support the accessories and

may break. Provide a bracket on which to mount the

accessories.

The maximum working pressure of each

component in the system may not be the same.

To reduce the risk of over-pressurizing any part of

your system, know the maximum working

pressure rating of each component and its

connected components. Never exceed the

maximum working pressure of the lowest rated

components connected to a particular pump.

FIG. 4

Over-pressurization can result in equipment

rupture and serious injury. Fill slowly to avoid over

pressurizing the reservoir.

Installation

3A4096F 9

3. Slowly dispense grease from the fill pump into the

reservoir until the grease in the reservoir lifts the fol-

lower plate (22) above the reservoir weep hole (wh),

grease comes out of the weep hole (wh) and expels

the air inside the reservoir (FIG. 5).

4. Disconnect the fill pump from the fill stud (42) (FIG.

4, page 8).

5. Secure grease cap (43) over the fill stud (42) (FIG. 4,

page 8).

Priming

Refer to FIG. 1, page 6, for the following instruction

NOTE:

• Prime the pump before connecting the outlet to

supply line (G).

• Before priming the pump, the reservoir must be

filled with lubricant (see Fill Reservoir instructions,

page 8).

Run the pump until grease (gr), free of air, comes out of

the pump outlet (E). See Operation, page 12.

• It may take up to 20 the pump strokes to prime the

pump. This will depend on the viscosity of the lubri-

cant and temperature.

• Allow 5 seconds ON time for the forward stroke and

5 seconds OFF time for the return stroke.

Supply Lines (G)

Refer to FIG. 1, page 6, for the following instruction

1. Run the pump until grease (gr), free of air, comes

out of the pump outlet (E). Connect the supply line

(G) to the pump outlet (E).

2. If there are multiple pumps on the air line, close the

air regulators and bleed-type master air valves to all

but one the pumps. If there is only one pump, open

its air regulator and bleed-type master air valve.

3. Open the master air valve from the compressor.

4. Set the air pressure to each pump at the lowest

pressure needed to get the desired results. See

Recommended Pressure provided in Table 1:

Lubricant Output and Pressure - US or Table 2:

Lubricant Output and Pressure - Metric provided

on page 13.

Feeder Lines (S)

Fill each feeder line (S) with lubricant prior to connect-

ing lines to the injector outlet.

Injectors

1. Check each injector for proper operation. The injec-

tor stem should move when lubricant is discharged.

2. Adjust the injector output if needed to ensure that

the output volume discharged is sufficient.

FIG. 5

(wh)

(gr)

Installation

10 3A4096F

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever

you see this symbol.

1. Close the bleed-type master air valve (F, page 6)

(required in the system).

2. Relieve pressure in system using two wrenches

working in opposite directions on the pump outlet

(E) and lubrication line fitting (G) to slowly loosen

the fitting until it is loose and no more lubricant or

air is leaking out of the fitting (FIG. 6).

Air Lock Procedure

The reference letters used in the following instructions

refer to the Typical Installation FIG. 1 on page 6.

An air lock occurs when a bubble or pocket of air pre-

vents the normal flow of the lubricant.

If there is an air lock:

1. Refill the reservoir to the full level (page 8).

2. Relieve pressure. See Pressure Relief Procedure,

page 10.

3. Disconnect the lubricant supply line (G) from the

pump outlet (E) (FIG. 7).

4. Open the bleed-type master air valve (F, page 6).

5. Run the pump a few strokes until grease, free of air,

comes out of the pump outlet (E) (FIG. 7).

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as skin injection, splashing

fluid and moving parts, follow the Pressure Relief

Procedure when you stop dispensing and before

cleaning, checking, or servicing the equipment.

FIG. 6

NOTICE

Running the pump dry will cause an air lock. To pre-

vent an air lock, do not run the pump without lubricant.

Always refill the pump before it is empty.

FIG. 7

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