Graco G3-G-24NC-8LTA00-0D00L000 Bedienungsanleitung

3A6319E

Instructions

G3™ One-Piece Automatic

Lubrication Pump

For dispensing of NLGI Grades #000 to #2 greases. For Professional Use Only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

Models, see page 3

5100 psi (35.1 MPa, 351.6 bar) Maximum Pump Output Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual before using this equipment. Save

these instructions.

2 3A6319E

Contents

Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3

8 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

12 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 3

15 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 3

20 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Understanding the Model Number . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Component Identification . . . . . . . . . . . . . . . . . . . . 7

8 Liter Model Shown . . . . . . . . . . . . . . . . . . . . . . 7

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Series Progressive Divider Valve . . . . . . . . . . . . 8

Injector Installations . . . . . . . . . . . . . . . . . . . . . . 9

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Unpack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Choose an Installation Location . . . . . . . . . . . . 10

System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Recommendations for Pump Usage in

Harsh Environments . . . . . . . . . . . . . . . 10

Wiring and Installation Diagrams . . . . . . . . . . . 11

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . 12

Connecting to Auxiliary Fittings . . . . . . . . . . . . 12

Pressure Relief Valves . . . . . . . . . . . . . . . . 12

Setting Pump Outlet Volume . . . . . . . . . . . . . . 13

Load Pump with Grease . . . . . . . . . . . . . . . . . . 13

Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 14

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . 15

Low Level Output Option . . . . . . . . . . . . . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cleaning the Reservoir . . . . . . . . . . . . . . . . . . . 16

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . 16

End of Product Life . . . . . . . . . . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Part No./Description . . . . . . . . . . . . . . . . . . . . . . . 19

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure Relief Valves . . . . . . . . . . . . . . . . . . . . 20

Installation and Repair Kits . . . . . . . . . . . . . . . . 20

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Mounting Bracket Dimensions . . . . . . . . . . . . . 21

Technical Specifications . . . . . . . . . . . . . . . . . . . . 22

California Proposition 65 . . . . . . . . . . . . . . . . . . . 23

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24

Graco Information . . . . . . . . . . . . . . . . . . . . . . . 24

Part / Model Numbers

3A6319E 3

Part / Model Numbers

The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly related to this six-

digit Part Number is the configured Graco Model Number. This configured number identifies the distinct features of

a specific G3 Pump. To help with understanding each component that makes up the Model Number, see Under-

standing the Model Number, page 4. The tables below shows the relationship between each Part Number and its

related Model Number.

8 Liter Models

12 Liter Models

15 Liter Models

20 Liter Models

Part Model Numbers

96G500 G3-G-24NC-8LTA00-0D00L000

Part Model Numbers

96G501 G3-G-24NC-12TA00-0D00L000

Part Model Numbers

96G502 G3-G-24NC-15TA00-0D00L000

Part Model Numbers

96G503 G3-G-24NC-20TA00-0D00L000

Part / Model Numbers

4 3A6319E

Understanding the Model Number

Use the Code Sample provided below to identify each component’s location in the Model Number. The options for

each component that make up the code are provided on the lists below.

NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distribu-

tor for assistance.

G3 - G = Identifies pump as being a G3; G = Grease

G3 - A = Identifies pump as being a G3; A = Oil

Code aa: Power Source

• 24 = 24 Volts DC

Code bb: Operation Control

• NC = No Controller

Code cc: Reservoir Capacity (Liters)

• 8L = 8 Liters

• 12 = 12 Liters

• 15 = 15 Liters

• 20 = 20 Liters

Code d: Follower Plate Installed

• T = Follower Plate Installed; Tie Rods

Code e: Low Level Option

• A = Low Level No Controller

Code ff: Options

• 00 = No Options

Code g, h, i, j, k, m, n, p

NOTE: Codes g - p relate to a specific location on the

G3 pump. See FIG. 1 for these locations.

• D = DIN

• 0 = Not populated

• L = Low Level

G 3 - G - N C

Code Sample: a a b b - c c d e f f - g h i j k m n p

FIG. 1

Warnings

3A6319E 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-spe-

cific hazard symbols and warnings not covered in this section may appear throughout the body of this manual

where applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate

surgical treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,

or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED EQUIPMENT HAZARD

Over-pressurization can result in equipment rupture.

• A pressure relief valve is required at each pump outlet.

• Follow the Pressure Relief Procedure in this manual before servicing.

Warnings

6 3A6319E

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request Safety Data Sheets (SDSs) from distributor or

retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many cleaning solvents can degrade plastic parts and cause them to fail, which could cause serious

injury or property damage.

• Use only compatible solvents to clean plastic structural or pressure-containing parts.

• See Technical Specifications in all equipment manuals for materials of construction. Consult the

solvent manufacturer for information and recommendations about compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

Component Identification

3A6319E 7

Component Identification

8 Liter Model Shown

See Troubleshooting, page 17 for expanded view.

Key:

A Reservoir

B Pump Element (1 included. Can accommodate 3 total)

C Pressure Relief Valve (not shown. Not included / required for

each outlet - Available from Graco. See Pressure Relief

Valves, page 20.)

D Zerk Inlet Fill Fitting (1 included / grease models only)

E Pump Outlet Plug (2 included)

F Volume Control Spacers (2 included. More spacers = less

output volume per stroke) (also see FIG. 9, page 13)

G Fuse (DC models only - not included, not shown. Available

from Graco. See Parts, page 18.)

H Cover

J Top Mounting Bracket

K Bottom Mounting Bracket

L Part Number / Model Number example only shown, (see

pages 4, Understanding the Model Number, for details)

M Follower Plate

N Vent Port

FIG. 2

Typical Installation

8 3A6319E

Typical Installation

Series Progressive Divider Valve

Key

A Connected to fused power source

B Pressure Relief Valve (not included; required for each

outlet - user supplied)

C Supply Hose (user supplied)

D Series Progressive Divider Valves

E To lube points

F Proximity Switch

FIG. 3

Typical Installation

3A6319E 9

Injector Installations

Key

A Connected to fused power source

B Pressure Relief Valve (not included; required for each

outlet - user supplied)

C Supply Hose (user supplied)

D Injectors

E To lube points

F Pressure Switch

G Vent Valve (not included / available from Graco. See

Parts, page 18.)

H Return to reservoir

FIG. 4

Installation

10 3A6319E

Installation

Unpack

The pump module was carefully packaged for shipment

by Graco. When the package arrives, perform the fol-

lowing procedure to unpack the units:

1. Inspect the shipping box carefully for shipping

damage. Contact the carrier promptly if damage is

discovered.

2. Unseal the box and inspect the contents carefully.

There should not be any damaged parts.

3. Compare the packing slip against all items included

in the box. Any shortages or other inspection

problems should be reported immediately.

Choose an Installation Location

• Select a location that adequately supports the

weight of the G3 pump and lubricant, as well as all

plumbing and electrical connections.

• Refer to the mounting hole layouts provided in

Mounting Bracket Dimensions, page 21. No other

installation configuration should be used.

• Use designated mounting holes and provided con-

figurations only.

• Use the five (5) fasteners (included) to secure the

G3 pump to the mounting surface. Three (3) fasten-

ers are used for the bottom bracket and two (2) fas-

teners are used for the top bracket.

• Adjust top mounting bracket, if necessary, to align

the bracket with the mounting surface (FIG. 5).

• Insert (user supplied) spacers if there is still a gap

after adjusting the bracket.

System Wiring

Fuses

Fuse Kits are available from Graco. The table identifies

the correct fuse to use for the input voltage and the cor-

responding Graco Kit number.

Recommendations for Pump Usage in

Harsh Environments

• If using a DIN style power or alarm harness with a

right angle mating connector, make sure the con-

nector does not exit the unit in the UP direction.

• Use a corrosion preventative electrical grease on all

contacts.

NOTICE

To prevent equipment damage, observe precautions

for handling electrostatic sensitive devices. Touch

ground before handling pump.

AUTOMATIC SYSTEM ACTIVATION HAZARD

If the system is equipped with an automatic timer

(user supplied) that activates the pump lubrication

system when power is connected, or when exiting

the programming function, unexpected activation of

the system could result in serious injury, including

skin injection and amputation.

Before installation or removal of the lubrication pump

from the system, disconnect and isolate all power

supplies and relieve all pressure.

FIG. 5

NOTICE

Fuses (user supplied) are required on all DC mod-

els. To avoid equipment damage:

• Never operate G3 pump DC models without a

fuse installed.

• A fuse of the correct current rating must be

installed in line with the power entry to the

equipment.

Input Voltage Fuse Value Graco Kit No.

24 VDC 4 A 571040

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