Graco ToughTek S340e Gebrauchs- und Pflegehandbuch

Operation,Repair,andParts

ToughTek® ToughTek®

ToughTek®S340e S340e

S340e

Portable Portable

PortableStucco Stucco

StuccoPump Pump

Pump3A3437F

Electric Electric

Electricsprayer sprayer

sprayerfor for

forwater water

water- -

-based based

basedstucco stucco

stuccobase, base,

base,󰘰nish 󰘰nish

󰘰nishcoat coat

coatmaterials, materials,

materials,and and

andExterior Exterior

ExteriorInsulation Insulation

Insulationand and

andFinish Finish

Finish

Systems Systems

Systems(EIFS). (EIFS).

(EIFS).For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinrelated

manuals.Save Save

Savethese these

theseinstructions. instructions.

instructions.

For models and related manuals, seepage 3.

600 psi (4.13 MPa, 41.3 bar) MaximumFluid Working Pressure

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................3

ReplacementPartsandAccessories....................4

Warnings...........................................................6

ComponentIdenti󰘰cation.....................................9

Overview.....................................................9

ComponentIdenti󰘰cationTable.....................9

MotorPowerSwitch.....................................10

ConnectHosesandApplicator......................10

InstalltheRemoteSwitch(Optional)..............11

PrimewithMaterial......................................11

Grounding..........................................................12

PowerRequirements..........................................12

Setup.................................................................13

Flush.................................................................14

PrimewithWater................................................16

MixtheMaterial..................................................17

PrimewithMaterial.............................................17

Spray.................................................................18

PreventPack-out.........................................18

BeforeStartingorStoppingMaterial

Flow..............................................18

Spraying......................................................18

SprayAdjustments(PoleSprayApplicator)...........19

GeneralAdjustments....................................19

SprayingTechniques....................................19

MaterialFlowAdjustment.............................19

AirFlowValveAdjustment............................19

InstallingNozzleRetainingCap.....................19

SprayAdjustments(HTXTMApplicator)...............20

FluidDrain/PurgeValve......................................21

PressureReliefProcedure..................................21

HopperRemoval................................................22

Shutdown...........................................................22

LiftingInstructions...............................................22

Maintenance......................................................23

DailyMaintenance.......................................23

PreventativeMaintenance............................23

CorrosionProtection....................................23

WaterExposure...........................................23

Troubleshooting..................................................24

Mechanical/FluidFlow..................................24

Electrical.....................................................25

Repair................................................................27

ReplacePumpLower...................................27

Parts..................................................................30

TechnicalSpeci󰘰cations......................................37

GracoStandardWarranty....................................38

3A3437F

Models

Models Models

Models

Bare Bare

BareModel Model

ModelElectric Electric

Electric

Requirements Requirements

Requirements

Approval Approval

ApprovalCountry Country

CountryRemote Remote

RemoteOn/Off On/Off

On/Off

Switch Switch

Switch

25A300

25A302

120V,15A,50/60

Hz,1ФNorthAmerica✔

25C610

25C612

120V,15A,50/60

Hz,1ФUnitedKingdom✔

25A304†

25A306†

230V,10A,50/60

Hz,1Ф

Europe,Asia,

Australia✔

†

All 230V pumps include a Europe adapter and Australia adapter cord set.

Related Related

RelatedManuals Manuals

Manuals

Manualsareavailableatwww.graco.com.

ComponentmanualsinEnglish:

Manual Manual

ManualDescription Description

Description

3A3438PoleSprayApplicator

3A3653HTXFinishCoatApplicator

3A3112ToughTek®F340eRemoteSwitch

AccessoryKit17G554

3A3439ToughTek®S340ePumpLower

ConversionKit

3A5637ToughTek®CamlockMortarHose

3A4554ToughTek®MortarCouplingHose

3A3437F 3

ReplacementPartsandAccessories

Replacement Replacement

ReplacementParts Parts

Partsand and

andAccessories Accessories

Accessories

Accessories Accessories

Accessories

17G554KIT,remoteswitch

17W604KIT,remoteswitch,cable(switchand100ftcable)

17W829KIT,remoteswitch,extensioncord(110ft)

248515KIT,spongeball,30mmfor25mm(1.0in.)dia.hose(Qty.5)

25A227KIT,spongeball,40mmfor35mm(1–3/8in.)dia.hose(Qty.5)

17G930KIT,spongeball,60mmfor50mm(2in.)dia.hose(Qty.5)

114271STRAP,retaining

240296KIT,retainingstraps,4–pack

118665TUBE,grease,FusionGun,4oz.

248279TUBE,grease,FusionGun,4oz.,10–pack

206994FLUID,TSL8oz.bottle

Lower Lower

LowerAssembly Assembly

Assembly

25A233KIT,rebuild,pump

17G456KIT,lower,clamp

16W490KIT,repair,10–pack,o-ring,cylinderend

25A467KIT,repair,checkballs

17G865KIT,repair,3–pack,seal,throat,triplelip

17G864KIT,pumplower,S340e

25A178KIT,conversion,F340etoS340e

Inlet Inlet

Inlet

17G863KIT,repair,seat,inlet

15H833BALL,neo/sstcore1.75in.

Piston Piston

Piston

17G862KIT,repair,seat,piston

17G798BALL,neoprene,cscore,1.625in.

16W491KIT,repair,3–pack,seal,piston

Check Check

CheckValve Valve

Valve

25A466KIT,outlet,checkvalve,S340

17H192KIT,outlet,seat,o-ring

113082PACKING,o-ring

17H194KIT,outlet,check,valve

102973BALL,metallic

17J712KIT,F340e,check,retainer

17G866KIT,󰘰tting,cam,checkvalve

Rubber Rubber

RubberElbow Elbow

Elbow

17H193KIT,inlet,elbow

17H196KIT,elbow,bandclamp

3A3437F

ReplacementPartsandAccessories

Hopper Hopper

Hopper

17J707KIT,F340e,hopperwithcover

17J709KIT,F340e,hopper,bracket

17J812KIT,F340e,stop,bracket

17J710KIT,F340e,adjustablelatch

17J708KIT,F340e,stop,brackets

Motor Motor

Motorand and

andDriver Driver

Driver

17J702KIT,F340e,MCM,120V

25C512KIT,F340e,MCM,120V,UK

17J755KIT,F340e,MCM,230V

17J711KIT,F340e,motor

17J714KIT,F340e,󰘰nger,guard

17J704KIT,F340e,front,cover

287282KIT,repair,shield,motor

17J705KIT,F340e,toolbox

3A3437F 5

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpowercordbeforeservicingequipment.

•Connectonlytogroundedelectricaloutlets.

•Useonly3–wireextensioncords.

•Ensuregroundprongsareintactonpowerandextensioncords.

•Donotexposetorain.Storeindoors.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Neversprayor󰘱ushsolventathighpressure.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdapplicator󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepail

linersunlesstheyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

SUCTION SUCTION

SUCTIONHAZARD HAZARD

HAZARD

Powerfulsuctioncouldcauseseriousinjury.

•Neverplacehandsnearthepump󰘱uidinletwhenpumpisoperatingorpressurized.

6 3A3437F

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror

retailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

3A3437F

Warnings

WARNING WARNING

WARNING

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce

skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Get

immediate immediate

immediatesurgical surgical

surgicaltreatment. treatment.

treatment.

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopdispensingandbeforecleaning,

checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment

includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

8 3A3437F

ComponentIdentication

Component Component

ComponentIdenti󰘰cation Identi󰘰cation

Identi󰘰cation

Overview Overview

Overview

Component Component

ComponentIdenti󰘰cation Identi󰘰cation

Identi󰘰cationTable Table

Table

Key: Key:

Key:

AElectricMotor

BPumpLower

CFluidDrain/PurgeValve

ERemotePumpControlSwitch(optional)

FFluidOutlet

HFlowAdjustmentKnob

JHopper

LControlBoardStatusLight

Key: Key:

Key:

PHopperPin

SMotorPowerSwitch

UHopperLatch

3A3437F 9

ComponentIdentication

Motor Motor

MotorPower Power

PowerSwitch Switch

Switch

Themotorpowerswitch(S)mustbeintheONforthe

sprayertopumpmaterial.

Motor Motor

MotorPower Power

PowerSwitch Switch

SwitchSettings: Settings:

Settings:

OFFPowerisoff.Themotorwillnotrun.

ONThemotorwillruncontinuouslyat

aspeeddeterminedbythe󰘱ow

adjustmentknob.

Connect Connect

ConnectHoses Hoses

Hosesand and

andApplicator Applicator

Applicator

•Beforeconnectinghoses/applicator,inspectfor

damageorweartoboththehose/applicatorand

camlock󰘰ttings.Fittingsshouldbecleanandfree

ofdebris,dents,cracksornicks.Thefemalecam

lock󰘰ttingmusthavethegasketinstalled.

•Alwaysconnecthosesfromlargestdiameterto

smallestdiameter.

•Useaminimumof25ftofhosewithaworking

pressureofatleast600psi(4.1MPa,41bar).

•Whenfasteningcamlocks,makesurethepullring

staystotheoutsideofthecamlockarmtoallow

forcompleteandpropersealingofthecamlock.

Onceinstalled,useVelcrostrapstosecurecam

locksinplace.

10 3A3437F

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