Graco Glutton 400 Series Datenblatt

STAINLESS STEEL OR CARBON STEEL

Air–Powered Gluttonr

Pumps

100 psi (0.7 MPa, 7 bar) Maximum Incoming Air Pressure

400 Series Pumps

400 psi (2.8 MPa, 28 bar) Maximum Fluid Working Pressure

Model 220663, Series D

Model 237008, Series A

Carbon steel pumps*

Model 220666, Series D

Model 237011, Series A

Stainless steel pumps*

Electro-polished for use with waterborne coatings

1200 Series Pumps

1200 psi (8 MPa, 83 bar) Maximum

Fluid Working Pressure

Model 220664, Series D

Model 237009, Series A

Carbon steel pumps*

Model 220667, Series D

Model 237012, Series A

Stainless steel pumps*

Electro-polished for use with waterborne coatings

2500 Series Pumps

2500 psi (17 MPa, 170 bar) Maximum Fluid

Working Pressure

Model 220665, Series D

Model 237010, Series A

Carbon steel pumps*

Model 220668, Series D

Model 237013, Series A

Stainless steel pumps*

Electro-polished for use with waterborne coatings

*See TECHNICAL DATA on pages 44 through 46

for a complete materials list.

Instructions–Parts List

307843ZAF

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

2 307843

Table of Contents

Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts Drawing and List

400 Series Carbon Steel Pumps, Models 220663 and 237008 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

400 Series Stainless Steel Pumps, Models 220666 and 237011 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1200 Series Carbon Steel Pumps, Models 220664 and 237009 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1200 Series Stainless Steel Pumps, Models 220667 and 237012 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2500 Series Carbon Steel Pumps, Models 220665 and 237010 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2500 Series Stainless Steel Pumps, Models 220668 and 237013 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Control Valve 220902 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pilot Valve 221133 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair and Conversion Kits 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter, Regulator, Lubricator Kit 222345 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Cover Kit 222655 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return Tube Kit 223319 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Suction Kit 208259 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data and Performance Chart

400 Series Pumps 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1200 Series Pumps 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2500 Series Pumps 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensional Drawing 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layout 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Standard Warranty 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Information 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

307843 3

Warnings

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

WARNING

SKIN INJECTION HAZARD

Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely

serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also

cause serious injury.

DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate

surgical treatment.

DDo not point the gun at anyone or at any part of the body.

DDo not put your hand or fingers over the spray tip.

DDo not stop or deflect leaks with your hand, body, glove or rag.

DDo not “blow back” fluid; this is not an air spray system.

DAlways have the tip guard and the trigger guard on the gun when spraying.

DCheck the gun diffuser operation weekly. Refer to the gun manual.

DBe sure the gun trigger safety operates before spraying.

DLock the gun trigger safety when you stop spraying.

DFollow the Pressure Relief Procedure on page 10 whenever you: are instructed to relieve pres-

sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.

DTighten all fluid connections before operating the equipment.

DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Perma-

nently coupled hoses cannot be repaired; replace the entire hose.

DUse only Graco approved hoses. Do not remove the spring guard that is used to help protect the

hose from rupture caused by kinks or bends near the couplings.

4 307843

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco

distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure of the lowest rated system component. Refer to the

Technical Data section on pages 44 through 46 for the maximum working pressure of this equip-

ment.

DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

DDo not use hoses to pull equipment.

DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).

DDo not lift pressurized equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

DNever place your hands on or near the pump fluid inlet. Powerful suction could cause serious

bodily injury.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers or other body parts.

DKeep clear of all moving parts when starting or operating the equipment.

DBefore servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the

equipment from starting unexpectedly.

DNever operate the motor with the pump housing removed.

307843 5

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and

result in a fire or explosion and serious injury.

DGround the equipment and the object being sprayed. See Grounding on page 7.

DProper hose grounding continuity is essential in maintaining a grounded spray/dispense system.

Check the electrical resistance of your air and fluid hoses at least once a week. If your hose does

not have a tag on it that specifies the maximum electrical resistance, contact the hose supplier or

manufacturer for the maximum resistance limits. Use a resistance meter in the appropriate range

for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it

immediately.

DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray-

ing immediately. Do not use the equipment until you identify and correct the problem.

DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being sprayed.

DKeep the spray area free of debris, including solvent, rags, and gasoline.

DElectrically disconnect all equipment in the spray area.

DExtinguish all open flames or pilot lights in the spray area.

DDo not smoke in the spray area.

DDo not turn on or off any light switch in the spray area while operating or if fumes are present.

DDo not operate a gasoline engine in the spray area.

HAZARDOUS FLUIDS

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

inhaled, or swallowed.

DBe sure all fluids and solvents used are chemically compatible with the wetted parts shown in the

TECHNICAL DATA for your pump model. Always read the fluid and solvent manufacturer’s litera-

ture before using the fluid or solvent in this pump.

DKnow the specific hazards of the fluid you are using.

DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state and national guidelines.

DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

DProvide for safe piping and disposal of exhaust air.

DSecure the fluid outlet house tightly into the receiving container to prevent the hose from coming

loose and creating a fluid spill.

DProvide proper ventilation in accordance with accepted industry standards and government regula-

tions.

United States Government safety standards have been adopted under the Occupational Safety and Health Act. You

should consult these standards – particularly the General Standards, Part 1910, and the Construction Standards,

Part 1926.

6 307843

Installation

Mounting the Pump

D400 and 1200 Series Pumps: Mount the pump

with the accumulators in the top position as shown

in Fig. 1. The accumulators must be in the position

shown or the pump will not prime.

DBe sure the pump is securely bolted to its mounting

and that the mounting can support the weight of the

pump, hoses, and stress caused during operation.

DThe outlet manifold can be removed and turned 180

degrees to change the direction of the outlet and

ease installation, as shown in Fig. 3.

General Information

DThe installation shown in Fig. 4 is only a guide for

selecting and installing system components. Con-

tact your Graco distributor for assistance in plan-

ning a system to suit your needs.

DSee pages 38 through 43 for accessories and kits

available from Graco. Always use Genuine Graco

Parts and Accessories.

DUse a thread sealant compatible with the fluid being

pumped on all male pipe threads. Tighten all con-

nections firmly to avoid air or fluid leaks.

DReference numbers and letters in parentheses in

the text refer to the figure illustrations.

Fig. 1

accumulators

02321

307843 7

Installation

Grounding

WARNING

This pump must be grounded. The steps for

grounding may differ from the way you ground

other pumps. Carefully read and follow these

grounding instructions. See FIRE AND EXPLO-

SION HAZARD on page 5 before you operate the

pump.

Static electricity is created by the high-velocity flow of

fluid through the pump and hose. If every part of the

equipment is not properly grounded, sparking may oc-

cur. To reduce the risk of static sparking, ground the

pump and all other equipment used or located in the

pumping area. Check your local electrical code for de-

tailed grounding instructions for your area and type of

equipment. Ground all of the following equipment:

DPump: use a ground wire and clamp as shown in

Fig. 2.

DFluid and air hoses: use only grounded hoses with

a maximum of 500 feet (150 m) combined hose

length to ensure grounding continuity.

DAir Compressor: Follow the manufacturer’s recom-

mendations.

DSpray gun or dispensing valve: Obtain grounding

through connection to a properly grounded fluid

hose and pump.

DFluid supply container: Follow the local code.

DObject being sprayed: Follow the local code.

DAll solvent pails used when flushing: Follow the

local code. Use only metal pails, which are conduc-

tive. Do not place the pail on a non-conductive

surface, such as paper or cardboard, which inter-

rupts the grounding continuity.

To ground the pump: Loosen the grounding lug lock-

nut (W) and washer (X). Insert one end of a 12 ga (1.5

mm@) minimum ground wire (Y) into the slot (Z) of the

grounding lug, and tighten the locknut securely. Con-

nect the clamp end of the ground wire to a true earth

ground. To order a ground wire and clamp, order Part

No. 222011.

Fig. 2

02322

grounding lug

Fig. 3

0232

8 307843

Installation

Connect the Fluid Lines

1. Use grounded fluid hoses.

a. The pump fluid outlet (J) on the 400 and

1200 Series Pumps is 1 npt(f) .

b. The pump fluid outlet (J) on the 2500 Series

Pump is 3/4 npt(f).

2. Install a fluid filter (F) and drain valve (E) near the

fluid outlet. See Fig. 3.

WARNING

A fluid drain valve (E) is required in your system to

relieve pressure in the fluid outlet hose (H) if the

hose becomes plugged. See Fig. 3. Install a drain

valve close to the pump’s fluid outlet. The drain

valve reduces the risk of property damage or

serious bodily injury, including splashing in the eyes

or on the skin, or contamination from hazardous

fluids.

3. Install a control device, such as a gun, dispensing

valve, or shutoff valve, on the grounded fluid

hose (H).

Connect the Fluid Suction Line

CAUTION

The pump must be suction fed in order to operate

properly. Pressure feeding or exceeding 15 psi (104

kPa, 1.04 bar) maximum fluid inlet pressure may

cause premature bellows seal failure.

Connect the fluid suction hose (S) to the pump fluid

inlet (M). See Fig. 4.

DThe pump fluid inlet (M) is 1.25 npt(f).

DThe maximum suction lift is 15 ft (4.57m) for the

400 Series and 1200 Series Pumps, and 6 ft (1.83

m) for the 2500 Series Pump.

WARNING

SUCTION HAZARD

Never place your hands on or near the pump fluid

inlet. Powerful suction could cause serious bodily

injury.

307843 9

Installation

Connect the Air Lines

1. Install the air line accessories to the left of the

pump as shown in Fig. 4. Mount these accessories

on the wall or on a bracket. Be sure the air line

supplying the accessories is grounded.

2. Install a flexible air hose between the accessories

and the 1/2 in. npt(f) air inlet (G). Use a minimum

1/2 in. ID air hose.

3. Install an air line lubricator (B) upstream from the

pump air inlet for automatic pump lubrication.

4. Install a pump runaway valve (T) to sense when

the pump is running too fast and shut off the air

supply to the motor. To order a pump runaway

valve, order Part No. 224040.

5. Install an air regulator (D) to control air inlet pres-

sure.

WARNING

A bleed-type master air valve (C) is required in

your system to relieve air trapped between this

valve and the pump after the air regulator is closed.

Trapped air can cause the pump to cycle unexpect-

edly, which could result in serious bodily injury,

including splashing in the eyes, injury from moving

parts, or contamination from hazardous fluids.

6. Install one bleed-type master air valve (C) down-

stream from the air regulator and use it to relieve

trapped air. Locate the other master air valve up-

stream from all air line accessories and use it to

isolate the accessories during cleaning and repair.

7. Install an air line filter (A) to remove harmful dirt

and moisture from your compressed air supply.

8. Install a grounded air supply line (P) with a mini-

mum 1/2 in. ID. See Fig. 4.

Ventilate the Air Exhaust

WARNING

Improper handling of hazardous fluids or inhaling

their vapors can cause serious bodily injury, even

death. For your safety, it is imperative that you read

all product warning labels and Material Safety Data

Sheets (MSDS) for the fluids you are using. An

MSDS can be obtained from your fluid suppliers. It

is also important that you read and understand the

warnings and precautions regarding HAZARDOUS

FLUID HAZARD on page 5 before you operate.

All systems using hazardous fluid in enclosed

areas or within buildings should have a properly

designed and installed ventilation system. Consult

your local building code and other industrial and

governmental standards for proper design criteria.

Fig. 4

KEY

AAir line filter

BAir line lubricator

CBleed-type master air valve

DAir regulator

EFluid drain valve

FFluid filter

GPump air inlet

HGrounded fluid line

JOutlet manifold

KMain air line

LGround wire

MIntake manifold

NGlutton pump

PGrounded air line

RFluid supply

SFluid suction hose

TRunaway valve

0232

NJF H

10 307843

Operation

Pressure Relief Procedure

WARNING

The system pressure must be manually relieved to

prevent the system from starting or spraying acci-

dentally. To reduce the risk of an injury from acci-

dental spray from the gun, splashing fluid, or

moving parts, always follow the Pressure Relief

Procedure whenever you

Dare instructed to relieve the pressure

DStop spraying

DCheck or service any of the system equipment

Dinstall or clean the spray nozzle.

1. * Engage the spray gun or dispensing valve safety

latch.

2. Shut off the air supply.

3. * Disengage the gun or dispensing valve safety

latch.

4. * Hold a metal part of the gun or valve firmly to a

grounded metal waste container and trigger it to

relieve the fluid pressure.

5. * Engage the safety latch again.

6. Open the pump drain valve (required in system),

and have a container ready to catch the drainage.

7. Leave the drain valve open until you are ready to

spray again.

* Applies only when using a spray gun or dispensing

valve.

If you suspect that the spray tip, nozzle, or hose is

clogged or that pressure has not been fully relieved

after following the steps above, very slowly loosen the

hose end coupling and relieve pressure gradually, then

loosen completely, then clear the tip, nozzle, or hose

obstruction.

Flush the Pump Before First Use

WARNING

To reduce the risk of fluid injection injury, static

sparking and splashing, read and follow Flushing

Safety under FIRE OR EXPLOSION HAZARD on

page 5.

The pump was tested with lightweight oil, which is left

in to protect the pump parts. If this solution could con-

taminate the fluid you are pumping, flush it thoroughly

with a compatible solvent. To start the pump, follow the

procedure in Start and Adjust the Pump, below.

Start and Adjust the Pump

NOTE: Check all fittings to be sure they are tight. Be

sure to use a thread sealant compatible with the fluid

being pumped on all male pipe threads.

1. Place the suction hose (S) in the fluid to be

pumped. See Fig. 5.

2. Close the fluid drain valve (E).

3. With the air regulator (D) closed, open both bleed-

type master air valves (C).

4. Open the fluid control device while continuing with

the following steps.

5. Slowly open the air regulator (D). Adjust it until the

pump runs smoothly.

6. Allow the pump to cycle slowly until all air is

pushed out of the lines (the fluid will be flowing in a

steady stream from the fluid outlet) and the pump

is primed.

WARNING

To reduce the risk of component rupture, which

could cause serious bodily injury, never exceed

100 psi (0.7 MPa, 7 bar) air supply pressure to the

pump. Read the warning section EQUIPMENT

MISUSE HAZARD on page 4.

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