Graco HUSKY 1050P Bedienungsanleitung

Operation

Husky®1050 Air-Operated

Diaphragm Pump 312877S

1-inch pump with modular air valve for fluid transfer applications.

For professional use only.

See page 4 for model information, including approvals.

125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure

125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure

Center

Flange

ti13844a

ti13843a

End

Flange

1050P Polypropylene

1050C Conductive

Polypropylene

1050F PVDF

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

1050S Stainless Steel

1050H Hastelloy

ti14342a

1050A Aluminum

ti13946a

Related Manuals

2312877S

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

To Find Your Nearest Distributor . . . . . . . . . . . . . . 3

To Specify the Configuration of a New Pump . . . . 3

To Order Replacement Parts . . . . . . . . . . . . . . . . . 3

Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Configuration Number Matrix . . . . . . . . . . . . . . . . . 4

ATEX Certifications . . . . . . . . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tighten Fasteners Before Setup . . . . . . . . . . . . . 7

Tips to Reduce Cavitation . . . . . . . . . . . . . . . . . . 8

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 11

Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 12

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 12

Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 14

Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 15

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pressure Relief Procedure . . . . . . . . . . . . . . . . 16

Flush the Pump Before First Use . . . . . . . . . . . 16

Tighten Fasteners Before Setup . . . . . . . . . . . . 16

Starting and Adjusting the Pump . . . . . . . . . . . . 16

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . 17

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance Schedule . . . . . . . . . . . . . . . . . . . 17

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Tighten Threaded Connections . . . . . . . . . . . . . 17

Flushing and Storage . . . . . . . . . . . . . . . . . . . . 17

Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 18

Dimensions and Mounting . . . . . . . . . . . . . . . . . . 19

Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . 19

Polypropylene (1050P), Conductive

Polypropylene (1050C) and PVDF (1050F) 20

Hastelloy (1050H) and Stainless Steel (1050S) 21

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 23

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Related Manuals

Manual Description

313435 Husky 1050 Air-Operated Diaphragm Pump, Repair/Parts

313597 Husky 1050A UL-Listed Diaphragm Pump, Operation

313598 Husky 1050A CSA-Certified Diaphragm Pump, Operation

313840 DataTrak, Instructions/Parts

406824 Pulse Count Kits, Instructions

To Find Your Nearest Distributor

312877S 3

To Find Your Nearest Distributor

1. Visit www.graco.com.

2. Click on Where to Buy and use the Distributor Locator.

To Specify the Configuration of a New Pump

Please call your distributor.

1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.

2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.

To Order Replacement Parts

Please call your distributor.

Distributor Note

1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.

2. To find part numbers for replacement parts:

a. Use the configuration number from the ID plate on the pump. If you only have the Graco 6-digit part num-

ber, use the selector tool to find the corresponding configuration number.

b. Use the Configuration Number Matrix on the next page to understand which parts are described by each

digit.

c. Use the Repair/Parts Manual. Refer to the main Parts illustration and to the Parts/Kits Quick Reference.

Follow the page references on these two pages for further ordering information, as needed.

3. Please call Graco Customer Service to order.

Configuration Number Matrix

4312877S

Configuration Number Matrix

Check the identification plate (ID) for the Configuration Number of your

pump. Use the following matrix to define the components of your pump.

Sample Configuration Number: 1050A-PA01AA1SSBNBNPT

1050 A P A01A A1 SS BN BN PT

Pump

Size Wetted

Section

Material

Drive

Identifier Center

Section and

Air Valve

Fluid

Covers and

Manifolds

Seats Balls Diaphragms Manifold

O-Rings

CONFIGURATION NO.PART NO. SERIAL NO.

SERIESDATE CODE MAXWPR PSI-bar MADEIN

Pump Configuration

Number

ti14103a

Pump

Size Wetted Section

Material Drive

Identifier Center Section and

Air Valve Material Air

Valve/Monitoring Fluid Covers and Manifolds

1050 AAluminum P

Pneumatic

Aluminum

A01A Standard A1 Aluminum, standard ports, inch

1050 CConductive

Polypropylene A01B Pulse CountA2 Aluminum, standard ports, metric

A01C DataTrakC1 Conductive polypropylene,

center flange

1050 F PVDF A01D Remote

1050 H‡Hastelloy A01E Optional FKM

Seals C2 Conductive polypropylene, end

flange

1050 P Polypropylene

1050 S‡Stainless Steel Conductive

Polypropylene

C01A Standard F1 PVDF, center flange

C01B Pulse CountF2 PVDF, end flange

C01C DataTrakH1 Hastelloy, standard ports, inch

C01D Remote H2 Hastelloy, standard ports, metric

Polypropylene

P01A Standard P1 Polypropylene, center flange

P01B Pulse CountP2 Polypropylene, end flange

P01C DataTrakS1 Stainless steel, standard ports,

inch

P01D Remote

, ‡, or : See ATEX Certifications, on page 5. S2 Stainless steel, standard ports,

metric

S5-1 Stainless steel, center flange,

horizontal outlet port

S5-2 Stainless steel, center flange,

vertical outlet port

Check Valve Seats Check Valve Balls Diaphragm Manifold O-Rings

Acetal

Aluminum

Buna-N

FKM Fluoroelastomer

Geolast®

Polypropylene

PVDF

Santoprene®

316 Stainless Steel

TPE

Acetal

Buna-N

Polychloroprene Standard

Polychloroprene Weighted

FKM Fluoroelastomer

Geolast

PTFE

Santoprene

316 Stainless Steel

TPE

Buna-N

Polychloroprene Overmolded

FKM Fluoroelastomer

Geolast

PTFE/EPDM Overmolded

PTFE/EPDM Two-Piece

Santoprene

TPE

—

Models with

Buna-N,FKM

Fluoroelasto-

mer or TPE

seats do not

use o-rings.

PTFE

ATEX Certifications

312877S 5

ATEX Certifications

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-

ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers

to procedure-specific risk. When these symbols appear in the body of this manual, refer back to

these warnings. Additional, product-specific warnings may be found throughout the body of this

manual where applicable.

All 1050A (Aluminum) and

1050C (Conductive Polypropylene)

pumps are certified:

II 2 GD c IIC T4

‡ 1050S (Stainless Steel) and 1050H

(Hastelloy) pumps with aluminum or

conductive polypropylene centers are

certified:

II 2 GD c IIC T4

DataTrak and Pulse Count

are certified:

0359 II 1 G

Ex ia IIA T3 Ga

ITS13ATEX27862X

9902471

Class I, Div. 1,

Group D T3A

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or

explode. To help prevent fire and explosion:

•Use equipment only in well ventilated area.

•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric

lamps, and plastic drop cloths (potential static arc).

•Keep work area free of debris, including solvent, rags and gasoline.

•Do not plug or unplug power cords, or turn power or light switches on or off when

flammable fumes are present.

•Ground all equipment in the work area. See Grounding instructions.

•Use only grounded hoses.

•Hold gun firmly to side of grounded pail when triggering into pail.

•If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

•Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and

ignite flammable materials and gases. To help prevent fire and explosion:

•Clean plastic parts in a well ventilated area.

•Do not clean with a dry cloth.

•Do not operate electrostatic guns in equipment work area.

Warnings

6312877S

SPECIAL CONDITIONS FOR SAFE USE

Equipment must comply with the following conditions to avoid a hazardous condition

which can cause fire or explosion.

•All label and marking material must be cleaned with a damp cloth (or equivalent).

•The electronic monitoring system is required to be grounded. See Grounding

instructions.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

•Use fluids and solvents that are compatible with equipment wetted parts. See

Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s

warnings. For complete information about your material, request MSDS from dis-

tributor or retailer.

•Do not leave the work area while equipment is energized or under pressure. Turn

off all equipment and follow the Pressure Relief Procedure in this manual when

equipment is not in use.

•Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

•Do not alter or modify equipment.

•Use equipment only for its intended purpose. Call your distributor for information.

•Route hoses and cables away from traffic areas, sharp edges, moving parts, and

hot surfaces.

•Do not kink or over bend hoses or use hoses to pull equipment.

•Keep children and animals away from work area.

•Comply with all applicable safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the

eyes or on skin and cause serious injury.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and

before cleaning, checking, or servicing equipment.

•Tighten all fluid connections before operating the equipment.

•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-

ately.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise

in pressure due to the thermal expansion. Over-pressurization can result in

equipment rupture and serious injury.

•Open a valve to relieve the fluid expansion during heating.

•Replace hoses proactively at regular intervals based on your operating conditions.

WARNING

Installation

312877S 7

Installation

The Typical Installation shown in FIG. 4 is only

a guide for selecting and installing system

components. Contact your Graco distributor

for assistance in planning a system to suit your

needs.

Tighten Fasteners Before Setup

Before using the pump for the first time, check

and retorque all external fasteners. Follow

Torque Instructions, page 18.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause

serious chemical reaction and equipment rupture. Failure to follow this warning can

result in death, serious injury, or property damage.

•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated

hydrocarbon solvents or fluids containing such solvents.

•Many other fluids may contain chemicals that can react with aluminum. Contact

your material supplier for compatibility.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Use only compatible water-based solvents to clean plastic structural or pressure-con-

taining parts. Many solvents can degrade plastic parts and cause them to fail, which

could cause serious injury or property damage. See Technical Data in this and all

other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on

skin, inhaled, or swallowed.

•Read MSDS’s to know the specific hazards of the fluids you are using.

•Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted

with air.

•Store hazardous fluid in approved containers, and dispose of it according to appli-

cable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To

avoid severe burns:

•Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in

the operating area of the equipment to help protect you from serious injury, including

eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes

but is not limited to:

•Clothing and respirator as recommended by the fluid and solvent manufacturer

•Protective eyewear, gloves, and hearing protection

WARNING

Installation

8312877S

Tips to Reduce Cavitation

Cavitation in a diaphragm pump is the

formation and collapse of bubbles in the

pumped liquid. Frequent or excessive

cavitation can cause serious damage,

including pitting and early wear of fluid

chambers, balls, and seats. It may result in

reduced efficiency of the pump. Cavitation

damage and reduced efficiency both result in

increased operating costs.

Cavitation depends on the vapor pressure of

the pumped liquid, the system suction

pressure, and the velocity pressure. It can be

reduced by changing any of these factors.

1. Reduce vapor pressure: Decrease the

temperature of the pumped liquid.

2. Increase suction pressure:

a. Lower the installed position of the pump

relative to the liquid level in the supply.

b. Reduce the friction length of the suction

piping. Remember that fittings add fric-

tion length to the piping. Reduce the

number of fittings to reduce the friction

length.

c. Increase the size of the suction piping.

d. Increase the Net Positive Suction Head

(NPSH). See .Performance Charts,

page 23.

NOTE: Be sure the inlet fluid pressure

does not exceed 25% of the outlet

working pressure.

3. Reduce liquid velocity: Slow the cyclic rate

of the pump.

Pumped liquid viscosity is also very important

but normally is controlled by factors that are

process dependent and cannot be changed to

reduce cavitation. Viscous liquids are more

difficult to pump and more prone to cavitation.

Graco recommends taking all of the above

factors into account in system design. To

maintain pump efficiency, supply only enough

power to the pump to achieve the required

flow.

Graco distributors can supply site specific

suggestions to improve pump performance

and reduce operating costs.

Installation

312877S 9

Mounting

1. For wall mounting, order Graco Kit 24C637.

2. Be sure the mounting surface can support

the weight of the pump, hoses, and acces-

sories, as well as the stress caused during

operation.

3. For all mountings, be sure the pump is

bolted directly to the mounting surface.

4. For ease of operation and service, mount

the pump so air valve, air inlet, fluid inlet

and fluid outlet ports are easily accessible.

5. Rubber Foot Mounting Kit 236452 is avail-

able to reduce noise and vibration during

operation.

Grounding

Pump: See FIG. 1. Loosen the grounding

screw (GS). Insert one end of a 12 ga.

minimum ground wire (R) behind the

grounding screw and tighten the screw

securely. Connect the clamp end of the ground

wire to a true earth ground. A ground wire and

clamp, Part 238909, is available from Graco.

Air and fluid hoses: Use only grounded

hoses with a maximum of 500 ft (150 m) com-

bined hose length to ensure grounding conti-

nuity.

Air compressor: Follow manufacturer’s

recommendations.

Fluid supply container: Follow local code.

Solvent pails used when flushing: Follow

local code. Use only conductive metal pails,

placed on a grounded surface. Do not place

the pail on a nonconductive surface, such as

paper or cardboard, which interrupts ground-

ing continuity.

•The pump exhaust air may contain con-

taminants. Ventilate to a remote area. See

Air Exhaust Ventilation on page 11.

•Never move or lift a pump under pressure.

If dropped, the fluid section may rupture.

Always follow the Pressure Relief Proce-

dure on page 16 before moving or lifting

the pump.

The equipment must be grounded to reduce

the risk of static sparking. Static sparking can

cause fumes to ignite or explode. Grounding

provides an escape wire for the electric

current.

Polypropylene and PVDF: Only aluminum,

conductive polypropylene, hastelloy, and

stainless steel pumps have a ground screw.

Standard polypropylene and PVDF pumps

are not conductive. Never use a non-con-

ductive polypropylene or PVDF pump with

non-conductive flammable fluids. Follow your

local fire codes. When pumping conductive

flammable fluids, always ground the entire

fluid system as described.

FIG. 1. Grounding screw and wire

ti12214a

GS R

Installation

10 312877S

Check your system electrical continuity after

the initial installation, and then set up a regular

schedule for checking continuity to be sure

proper grounding is maintained.

Air Line

See FIG. 4, page 13.

1. Install an air regulator (C) and gauge to

control the fluid pressure. The fluid stall

pressure will be the same as the setting of

the air regulator.

2. Locate a bleed-type master air valve (B)

close to the pump and use it to relieve

trapped air. Be sure the valve is easily

accessible from the pump and located

downstream from the regulator.

3. Locate another master air valve (E)

upstream from all air line accessories and

use it to isolate them during cleaning and

repair.

4. An air line filter (F) removes harmful dirt

and moisture from the compressed air

supply.

5. Install a grounded, flexible air hose (A)

between the accessories and the 1/2 npt(f)

pump air inlet (D). Use a minimum 3/8 in.

(10 mm) ID air hose.

Installation of Remote Pilot Air Lines

1. Connect an air supply line to the pump (A,

FIG. 3, page 11).

2. Insert 5/32 OD tubing into the push-to-con-

nect fitting on each pilot valve (113).

3. Connect remaining ends of tubes to

external air signal, such as Graco’s

CycleFlo™(PN 195264) or CycleFlo II (PN

195265) controllers.

Reed Switch

Pulse Count models are intended for use with

customer-supplied fluid management or

inventory tracking systems. Attach an M12,

5-pin female cable to connect the reed switch

to your data monitoring system. See Manual

406824.

Trapped air can cause the pump to cycle

unexpectedly, which could result in serious

injury from splashing.

NOTICE

Pilot supply pressure should not exceed

25-50% of main air supply pressure. If pilot

supply pressure is too high, the pump could

leak air or exhaust excessive air at stall.

FIG. 2. Connect Remote Air Control

ti16894a

113

Graco

CycleFlo

Andere Handbücher für HUSKY 1050P

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Graco Wasserpumpe Handbücher

Graco

Graco 287834 Bedienungsanleitung

Graco

Graco Series A Betriebsanleitung

Graco

Graco SaniForce 1040 Handbuch

Graco

Graco Check-Mate 2100 A Series Bedienungsanleitung

Graco

Graco REGULUS 003.175-DP Bedienungsanleitung

Graco

Graco 288466 Bedienungsanleitung

Graco

Graco E-Flo DC Bedienungsanleitung

Graco

Graco 230 VAC EGP Bedienungsanleitung

Graco

Graco 198466 Bedienungsanleitung

Graco

Graco 965481 Bedienungsanleitung

Graco

Graco Husky 715 Bedienungsanleitung

Graco

Graco Husky 2200 Bedienungsanleitung

Graco

Graco 24H689 Bedienungsanleitung

Graco

Graco Husky 2150e Gebrauchs- und Pflegehandbuch

Graco

Graco Series B Bedienungsanleitung

Graco

Graco 06529 Bedienungsanleitung

Graco

Graco 222-832 Bedienungsanleitung

Graco

Graco Hydra-Clean 1040 Stücklistenhandbuch

Graco

Graco Spindl-Gard SG-1 Bedienungsanleitung

Graco

Graco SaniForce 25N009 Stücklistenhandbuch

Graco

Graco 25C782 Bedienungsanleitung

Graco

Graco EGP 25T817 Bedienungsanleitung

Graco

Graco G-JR Bedienungsanleitung

Graco

Graco Husky 2150e Gebrauchs- und Pflegehandbuch

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung

GÜDE

GÜDE HWW 900 GC Bedienungsanleitung