Graco 230 VAC EGP Bedienungsanleitung

3A8558C

Instruction Manual - Parts and Repair

230 VAC EGP

Oil Transfer Pump

For pumping non-flammable fluids, including motor oils, hydraulic fluid, and antifreeze. Do

not use to pump water. For professional use only.

25T821 Electric Gear Pump

3.2 gpm (12.1 lpm)

65 psi (0.45 MPa, 4.5 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual before using the equipment.

Save these instructions.

Contents

2 3A8558C

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Mount Pump on Drum . . . . . . . . . . . . . . . . . . . . . 6

Mount Hose and Nozzle . . . . . . . . . . . . . . . . . . . 6

Electrical Installation

230 VAC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 7

Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . 7

Pump Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . 8

End of Product Life . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Replace/Clean Suction Filter

P/N 133377 . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pump Housing Assembly P/N 133372 . . . . . . . 12

Clean and Inspect Pump Gears. . . . . . . . . . . . . 13

Clean and Inspect Pressure Relief

Valve Assembly . . . . . . . . . . . . . . . . . . . . . . 16

Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 20

Pump Performance Chart . . . . . . . . . . . . . . . . . . . 22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Technical Specifications . . . . . . . . . . . . . . . . . . . . 24

California Proposition 65 . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 26

Warnings

3A8558C 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Ground all equipment in the work area.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Use only grounded hoses.

•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe

burns:

• Do not touch hot fluid or equipment.

Warnings

4 3A8558C

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request Safety Data Sheets (SDSs) from distributor or

retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause

serious injury.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Typical Installation

3A8558C 5

Typical Installation

FIG. 1: Typical Installation

Installation

6 3A8558C

Installation

Grounding

Pump

NOTE: The reference numbers in the following section

refer to Notes:, page 17.

NOTE: Pipe/thread sealant is user supplied, do not use

the PVC cement supplied with the product.

The oil transfer pumps are positive displacement

pumps. The motors are drip proof rated and have

sealed bearings and require minimal maintenance. All

models come with hose, nozzle, 34 in. (864 mm)

suction tube assembly, and bung adapter.

Mount Pump on Drum

1. Install the bung adapter (14) in the drum bung and

tighten.

2. Assemble the suction tube sections (18) by

applying PVC cement (21) to the inside diameter of

the PVC couplers (19, 20). Make sure that the PVC

cement (21) is applied to the complete inside

diameter and slide the pipe sections into the

coupler with a twisting motion.

3. Apply pipe sealant to the threaded end of the

suction tube, then screw the tube into the pump

inlet port, making sure that the tube is tight.

4. Insert the suction tube attached to the pump

through the bung adapter, and lower the pump

onto the bung adapter. Position the pump, as

desired, then tighten the swivel nut (23) to the bung

adapter (14).

Mount Hose and Nozzle

1. Before connecting the hose to the pump, pour 8 oz.

(0.24 l) of oil into the pump outlet port so that the

pump does not run dry during the initial startup.

2. Apply pipe sealant to the male threads of the elbow

(12), then secure the elbow into the outlet port.

3. Apply pipe sealant to one end of the hose assembly

(17), then twist the hose end into the elbow.

4. Apply pipe sealant to the other end of the hose

assembly (17).

5. Apply thread sealant onto the nozzle (15) end that

connects to the ball valve (16).

6. Fasten the ball valve and nozzle (15, 16) onto the

hose assembly, positioning the nozzle (15) down for

dispensing.

Electrical Installation

230 VAC

The 230 VAC model is shipped with a power cord with

no electrical plug. An appropriate electrical plug that

meets local electrical codes must be installed.

The equipment must be grounded to reduce the risk

of static sparking and electric shock. Electric or static

sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric

current.

All electrical wiring must be done by a qualified

electrician and comply with all local codes and

regulations.

Wires Connect to

Brown Line

Blue Neutral

Green with yellow Ground

Operation

3A8558C 7

Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever

you see this symbol.

1. Turn off and disconnect the power supply.

2. Trigger the dispense valve into a grounded waste

container to relieve pressure.

Duty Cycle

The pump is designed to operate for a 50% duty cycle.

It can operate up to a maximum of 30 minutes of run

time, with an equal amount of down time.

Thermal Overload

The motor has a thermal overload switch that shuts the

motor down when overheated. If the unit overheats,

allow approximately 45 minutes for the unit to cool.

Once the unit has cooled down, the switch will close

and the unit will restart.

Pump Start Up

1. Check that the ball valve is in the OFF position.

2. Turn the power switch, located on the back of the

motor, to the ON position to start the pump.

NOTE: The pump has an internal bypass valve

(Pressure Relief Valve) that opens when the pump

discharge pressure exceeds 65 psi. If the flow is

blocked, the fluid will bypass within the pump.

3. Insert the nozzle (15) into the container and open

the ball valve (16) to dispense fluid.

4. Turn the switch to the OFF position immediately

after finishing dispensing.

5. Close the ball valve (16).

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as splashing fluid and moving

parts, follow the Pressure Relief Procedure when you

stop dispensing and before cleaning, checking, or

servicing the equipment.

NOTICE

Never allow the pump to operate dry. Make sure that

the pump has fluid in it when the pump is initially

installed. Do not run the pump for more than five (5)

minutes with the pump discharge blocked. Do not

operate the pump continuously more than 30 minutes

in one (1) hour. Failure to follow these instructions can

result in damage to the pump.

To reduce risk of injury from motor starting

unexpectedly when it cools, always turn the power

switch to OFF if the motor shuts down.

Recycling and Disposal

8 3A8558C

Recycling and Disposal

End of Product Life

At the end of the product’s useful life, dismantle and

recycle it in a responsible manner.

• Perform the Pressure Relief Procedure.

• Drain and dispose of fluids according to applicable

regulations. Refer to the material manufacturer’s

Safety Data Sheet.

• Remove motor and power cord components.

Recycle according to applicable regulations.

• Deliver remaining product to a recycling facility.

Troubleshooting

3A8558C 9

Troubleshooting

1. Follow Pressure Relief Procedure, page 7, before

checking or repairing the equipment.

2. Check all possible problems and causes before

disassembling the equipment.

Problem Cause Solution

Motor is running, but the pump

will not prime.

There is dirt under the pressure relief

valve.

Remove the pressure relief valve and

inspect. Clean or replace the pump

housing assembly.

The gears are worn or damaged. Remove the cover and inspect the

gears. If damaged, replace the pump

housing assembly.

The oil level is low. Refill the drum.

There is an air leak in the suction

tube.

Inspect all joints in the suction tube

making sure that all threaded joints

have sealant applied properly. Fill

pump outlet port with oil.

There is an air lock in the system. Fill the system with fluid by keeping

nozzle open by operating the pump.

The motor does not run at the proper

speed.

Check the electric connections.

Ensure the supply voltage is at the

proper level.

Oil is leaking in the motor

mount.

A faulty or damaged motor shaft seal. Replace the pump housing

assembly.

The nozzle was closed for an

extended period of time during pump

operation.

Do not exceed five (5) minutes of

operation with the nozzle closed.

A worn motor shaft. Replace with a new pump.

Troubleshooting

10 3A8558C

The unit pumps, but the output

flow is low.

The inlet suction screen is clogged

(used oil).

Remove the inlet suction screen

using a 3/4 in. (19 mm) hex wrench.

Clean or replace the inlet suction

screen.

There is an air leak in the suction

tube.

Inspect all joints in the suction tube

making sure that they are sealed.

The suction tube is too close to the

drum bottom.

The suction tube must have a 1 in.

(25.4 mm) minimum clearance.

The drum is empty. Refill or replace the drum.

The drum is not vented. Vent the drum to atmosphere.

The gears are worn or damaged. Remove the cover and inspect the

gears. If damaged, replace the pump

housing assembly.

The motor does not run at the proper

speed.

Check the electrical connection and

verify the supply voltage.

The suction tube, hose, or nozzle is

clogged.

Inspect and clean the suction tube,

hose, or nozzle, and replace as

needed.

The motor stalls when the

nozzle is closed.

The bypass relief valve is stuck. Remove and inspect the pressure

relief valve. Clean, or replace if it is

damaged.

The supply voltage is low. Check the supply voltage.

The gears are damaged and binding. Inspect the gears. If they do not turn

freely, or are damaged, replace the

pump housing assembly.

The motor is faulty. Replace with a new pump.

The motor overheats. The gears are binding. Inspect the gears. If they do not turn

freely, or are damaged, replace the

pump housing assembly.

The nozzle was closed for an

extended time during pump

operation.

Do not exceed five (5) minutes of

operation with the nozzle closed.

The inlet suction screen is clogged. Remove the inlet suction screen

using a 3/4 in. (19 mm) hex wrench.

Clean or replace the inlet suction

screen.

The suction tube, hose, or nozzle is

clogged.

Inspect and clean the suction tube,

hose, or nozzle.

Operating the pump for more than 30

minutes of continuous duty.

Limit operation to 30 minutes per

hour.

Problem Cause Solution

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