Graco Hydra-Cat Xtreme XL Stücklistenhandbuch

Instructions-Parts

Hydra Hydra

Hydra- -

-Cat® Cat®

Cat®H.P. H.P.

H.P.Variable Variable

VariableRatio Ratio

Ratio

Proportioning Proportioning

ProportioningPump Pump

Pump3A3092A

Adjustable Adjustable

Adjustable- -

-ratio ratio

ratioproportioner proportioner

proportionerfor for

forapplying applying

applyinghigh high

highsolids solids

solidsprotective protective

protectivecoatings. coatings.

coatings.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinrelated

manuals.Savetheseinstructions.

SeeModels,page6.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Warnings...........................................................3

Models...............................................................6

RelatedManuals................................................6

Installation..........................................................7

Location......................................................7

ConnecttheFluidSupplyLines.....................7

ConnecttheFluidOutputLines.....................7

SystemAccessories.....................................8

ConnecttheAirSupplyLine..........................8

PressureReliefValve...................................8

Grounding..........................................................8

AdjustRatio........................................................9

DeterminetheRatio.....................................10

Procedure1:AddReducertothe

Base..............................................10

AdjustingtheRatio.......................................11

PressureReliefProcedure..................................12

Flushing.............................................................12

StartthePump...................................................12

StandardOperationFlushing...............................13

CheckTheRatio.................................................13

Maintenance......................................................14

WetCupMaintenance..................................14

BearingMaintenance...................................14

AirLubricationMaintenance..........................15

Troubleshooting..................................................16

LowSecondaryPumpPressure....................16

Repair................................................................19

DisconnecttheDisplacementPump..............19

ReconnecttheDisplacementPump...............20

DisconnecttheAirMotor..............................20

ReconnecttheAirMotor...............................20

ReplacetheBearings...................................21

Parts..................................................................22

Dimensions........................................................23

TechnicalSpeci󰘰cations......................................24

Notes...............................................................25

GracoStandardWarranty....................................26

23A3092A

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Neversprayor󰘱ushsolventathighpressure.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareanti-staticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay

looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Getimmediate immediate

immediatesurgical surgical

surgical

treatment. treatment.

treatment.

•Donotspraywithouttipguardandtriggerguardinstalled.

•Engagetriggerlockwhennotspraying.

•Donotpointgunatanyoneoratanypartofthebody.

•Donotputyourhandoverthespraytip.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopsprayingandbeforecleaning,checking,

orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

3A3092A3

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

43A3092A

Warnings

WARNING WARNING

WARNING

SPLATTER SPLATTER

SPLATTERHAZARD HAZARD

HAZARD

Hotortoxic󰘱uidcancauseseriousinjuryifsplashedintheeyesoronskin.Duringblowoffof

platen,splattermayoccur.

•Useminimumairpressurewhenremovingplatenfromdrum.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment

includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A3092A5

Models

Models Models

Models

Thefollowingchartgivesspeci󰘰cationsfortheHydra-CatH.P.pumps,usingNo.10weightoil.Thevolumetric

ratioisexpressedastheproportionofthevolumeof󰘱uidoftheprimarypumpcomparedtothevolumeof

󰘱uidofthesecondarypump.

Ratio Ratio

RatioAt At

AtMinimum Minimum

MinimumRatio Ratio

RatioSetting Setting

SettingAt At

AtMaximum Maximum

MaximumRatio Ratio

RatioSetting Setting

SettingLower Lower

LowerID ID

Stall Stall

StallStall Stall

StallOutput Output

OutputOutput Output

OutputStall Stall

StallStall Stall

StallOutput Output

OutputOutput Output

OutputMaster Master

MasterSlave Slave

Slave

Air Air

AirMotor Motor

MotorAssem- Assem-

Assem-

bly bly

blyPart Part

Part

No. No.

No.Min Min

MinMax Max

Max

PSI PSI

PSIBar Bar

BarGPM GPM

GPMLPM LPM

LPMPSI PSI

PSIBar Bar

BarGPM GPM

GPMLPM LPM

LPMDF DF

DFDF DF

Xtreme

9654811.504.5053333683.814.472735022.810.696

Xtreme

9654792.006.0044443074.617.357143943.613.4126

Note:AllOutputPressuresLimitedTo5000PSIByIntegralPressureReliefValves

Note:Pressureoutputscalculatedat100PSIAirPressure

Note:Volumeoutputscalculatedat40cyclesperminute.

Approvals Approvals

Approvals

II 2 G c 230°C (T2)

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualDescription Description

Description

334644XtremeXLAirMotor

311762XtremeLower

308547PressureReliefValve

63A3092A

Installation

Installation Installation

Installation

Location Location

Location

Sittheproportionerona󰘱at󰘱oorsurface.

Connect Connect

Connectthe the

theFluid Fluid

FluidSupply Supply

SupplyLines Lines

Lines

1.Connectthegrounded󰘱uidhosestothepump

inlet󰘰ttings(P,R).Iftheunitwillbepressure

fedfromseparatesupplyunits,installa󰘱uid

pressuregaugeateachinlet.

Note

Thepressurized󰘱uidsuppliesmust

notexceed1/4oftheoperating󰘱uid

pressureofthepump.Pressureabove

thatlevelwillfeedrightthroughthepump

andimproperrationingwillresult.

Connect Connect

Connectthe the

theFluid Fluid

FluidOutput Output

OutputLines Lines

Lines

1.Connectelectronicallyconductive󰘱uidhosesto

thepumpoutlet󰘰ttings.Tightenallofthe󰘰ttings.

Figure1

Key: Key:

Key:

ABleedTypeMainAirValve

BAirRegulator

CPressureReliefValve

DMixManifold

EAirSupplyLine

FAirLineFilter

GAirShutoffValve

HAirLineLubricator

JBaseSupplyPump

KCatalystSupplyPressurePot

LSolventSupplyPump

MMixManifoldFlushInlet

NStaticMixer

PPrimaryPumpInlet(Base)

RSecondaryPumpInlet(Catalyst)

SRatioAdjustmentScrew

TSprayGun

URatioIndicatorPlate

VRatioIndicatorPin

3A3092A7

Grounding

System System

SystemAccessories Accessories

Accessories

Ableed-typemasterairvalve(A)isrequiredinyour

systemtorelievetheairtrappedbetweenthevalve

andthepumpafterthepumpisshutoff.Trappedair

cancausethepumptocycleunexpectedly,resulting

inpossibleseriousinjury,includingamputation.

Note

Toensurethemaximumpumpperformance

andsafety,besurethatalltheaccessories

usedareproperlysizedtomeetyoursystem

requirementsandthepressurelimitsofthe

pump.UseonlygenuineGracopartsand

accessories.

Intheairline,installanair󰘰lter(F)toremove

harmfuldirtandmoisturefromthecompressedair

supply.Installanairlinelubricator(H)downstream

fromtheair󰘰lter,theairregulator(B)andthe

bleed-typemasterairvalve(A).Alubricatorwill

provideautomaticlubricationtotheairmotor.

Connect Connect

Connectthe the

theAir Air

AirSupply Supply

SupplyLine Line

Line

1.Connectanelectricallyconductiveairsupply

hosetothe3/4”npt(f)portoftheairregulator(B).

Openthebleed-typemasterairvalve(A)and,

usingthepressuregauge,settheairregulator

(B)tothedesiredpressure.

Pressure Pressure

PressureRelief Relief

ReliefValve Valve

Valve

Allcomponentshaveratedworkingpressuresof

5000psi(345bar)orgreater.Formoreinformation

aboutthepressurereliefvalve,seeinstruction

manual308547.

Grounding Grounding

Grounding

Theequipmentmustbegroundedtoreducetherisk

ofstaticsparking.Staticsparkingcancausefumes

toigniteorexplode.Groundingprovidesanescape

wirefortheelectriccurrent.

Pump:

SeeXLAirMotorinstructionmanualfor

completegroundinginstructions.

Airand󰘱uidhoses:

Useonlyelectricallyconductive

hoseswithamaximumof500feet(150m)combined

hoselengthtoensuregroundingcontinuity.

Aircompressor:

Followtheaircompressor

manufacturer’srecommendations.

Spraygunordispensingvalve:

Obtaingrounding

throughconnectiontoaproperlygrounded󰘱uidhose

andpump.

Fluidsupplycontainer:

followlocalcode.

Objectbeingsprayed:

followlocalcode.

Allsolventpailsusedwhen󰘱ushing:

Accordingto

localcode.Useonlyconductivemetalpailswhichare

conductive,placedonagroundedsurface.Donot

placethepailonanon-conductivesurface,suchas

paperorcardboard,whichinterruptsthegrounding

continuity.

Tomaintaingroundingcontinuitywhen󰘱ushingor

relievingpressure:

Holdametalpartofthegunor

dispensingvalve󰘰rmlytothesideofagrounded

metalpail,thentriggerthegun.

83A3092A

AdjustRatio

Adjust Adjust

AdjustRatio Ratio

Ratio

UnderstandingthetermsusedwiththeHydra–Cat Hydra–Cat

Hydra–Cat

(H.P.) (H.P.)

(H.P.)System System

System,howitfunctions,andhowto󰘰ndand

setthecorrectratios ratios

ratiosforyourapplicationisthekeyto

easier,moreversatileoperationofyourproportional

system.

Besuretoreadandunderstandthefollowing

informationbeforeoperatingtheequipment.

Table Table

Table1 1

1Terms Terms

Terms

Term Term

TermDe󰘰nition De󰘰nition

De󰘰nition

RatioRatio Ratio

Ratioreferstothe

simultaneousoutput

ofacertainvolumeof

󰘱uidbytheprimary primary

primaryand

secondary secondary

secondarypumps pumps

pumps.

PrimaryPump(A)Theprimary primary

primarypump pump

pump(A) (A)

(A)

isdirectlyunderthe

air air

airmotor motor

motor(H) (H)

(H);itusually

pumpsthebase base

base󰘱uid.

SecondaryPump(B)Thesecondary secondary

secondarypump pump

pump

(B) (B)

(B)isontheopposite

endofthelever lever

leverarm arm

arm

(E); (E);

(E);itusuallypumpsthe

catalyst catalyst

catalyst.Theratioofthe

secondarypump(s)can

bechangedbyadjusting

theratio ratio

ratioadjustment adjustment

adjustment

screw screw

screw(C). (C).

(C).

Therearethreemainstepswhenapplyingtheuse

ofratios:

1.Determinetheratiothatisrequired,

2.Calculatetheratiosetting.

3.SettheratioontheHydra-CatH.P.system.

Figure2

APrimaryPump

BSecondaryPump

CRatioAdjustmentScrew

DWetCups

EFulcrumandArm

FPrimaryPumpOutput

GSecondaryPumpOutput

HAirMotor

JAirInput

KBleedTypeMasterAirValve

3A3092A9

AdjustRatio

Determine Determine

Determinethe the

theRatio Ratio

Ratio

Settheratiobasedonyoursituation.If:

•The The

The󰘱uids 󰘱uids

󰘱uidsare are

aresupplied supplied

suppliedat at

ata a

aready–to–spray ready–to–spray

ready–to–spray

viscosity viscosity

viscosity,simplysettheratioasexplainedunder

AdjustingtheRatio,page11.

•The The

The󰘱uids 󰘱uids

󰘱uidsare are

areNOT NOT

NOTsupplied supplied

suppliedat at

atready–to–spray ready–to–spray

ready–to–spray

viscosity viscosity

viscosity,theratiomustbedeterminedafterthe

reducerisaddedtothebase,asinstructedin

Procedure Procedure

Procedure1 1

1,below.

Note

Evaporationofthereducerinthebase

causeschangesintheratio.Toprevent

evaporation,storethebaseinaclosed

container.

Note

Somereducershaveverylittleabilityto

lubricateandmanycausesealstodryout.

Toprolongtheseallife,besureyourpump

sealsarecompatiblewiththebase’sreducer.

ContactyourGracorepresentativeforthe

correctsealstouse.

Procedure Procedure

Procedure1: 1:

1:Add Add

AddReducer Reducer

Reducerto to

tothe the

the

Base Base

Base

Whenaddingthereducertothebasebefore

proportioningwiththeHydra–Catsystem,determine

theratioofthebase/reducermixturetothecatalystin

ordertosettheproperratio.

Example:

Theinstructionsonthecansay“Mix5partsbaseto

1partcatalyst.Thenreduce3partsofthismixture

to1partreducer.”

1.Addtheparts parts

partsof of

ofthe the

thebase base

baseand and

andcatalyst catalyst

catalystto󰘰ndthe

parts parts

partsmixture mixture

mixture.

5partsbase

+1partscatalyst

6partsmixture

2.Thenextstatementonthecansays,“Reduce3

partsofthemixture.”Sodividetheparts parts

partsof of

ofthe the

the

mixture mixture

mixtureby3 3

3parts parts

partsto to

toreduce reduce

reduceto󰘰ndtheparts parts

parts

reducer reducer

reducer.

6partsmixture

/3partstoreduce

2partsreducer

3.Todeterminetheratioofthesecondarypump,

addtheappropriateparts parts

partsof of

ofbase base

baseand and

andreducer reducer

reducerto

󰘰ndtheparts parts

partscombined combined

combinedbase/reducer base/reducer

base/reducer.

5partsbase

+2partsreducer

7partscombinedbase/reducerto1 1

partcatalyst

Theratioofthepumpis7:1.

103A3092A

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