Graco Husky 15120 Gebrauchs- und Pflegehandbuch

Repair/Parts

Husky™ Husky™

Husky™15120 15120

15120Air Air

Air- -

-Operated Operated

Operated

Diaphragm Diaphragm

DiaphragmPump Pump

Pump3A2889F

Polypropylene Polypropylene

Polypropyleneor or

orPVDF PVDF

PVDFpumps pumps

pumpsfor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications, applications,

applications,including including

includinghigh high

highviscosity viscosity

viscositymaterials. materials.

materials.For For

For

professional professional

professionaluse use

useonly. only.

only.

Not Not

Notfor for

foruse use

usein in

inEuropean European

Europeanexplosive explosive

explosiveatmosphere atmosphere

atmospherelocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual.Savethese

instructions.

Maximum Working Pressure: 125 psi(0.86 MPa, 8.6 bar)

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Warnings...........................................................3

OrderingInformation...........................................6

RelatedManuals................................................6

Con󰘰gurationNumberMatrix...............................7

Troubleshooting..................................................8

Repair................................................................10

PressureReliefProcedure............................10

ReplaceCompleteAirValve.........................10

ReplaceSealsorRebuildAirValve...............11

CheckValveRepair.....................................13

DiaphragmandCenterSectionRepair...........14

TorqueInstructions.............................................18

Parts..................................................................19

Accessories........................................................31

TechnicalData...................................................32

GracoStandardHuskyPumpWarranty................1

3A2889F

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation

pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese

symbolsappearinthebodyofthismanualoronwarninglabels,referbacktotheseWarnings.Product-speci󰘰chazard

symbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,andplastic

dropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunlessthey

areantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuseequipmentuntil

youidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted

withair.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable

vapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskinand

causeseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbeforecleaning,

checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

3A2889F 3

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem

component.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Datainall

equipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcompleteinformation

aboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand

createsafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressuredue

tothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandseriousinjury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseseriousinjury

orpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containingparts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidandsolvent

manufacturer’sMSDSsandrecommendations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or

swallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedintotheair.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.

3A2889F

Warnings

WARNING WARNING

WARNING

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoidsevere

burns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including

eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotectiveequipmentincludesbut

isnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.

3A2889F 5

OrderingInformation

Ordering Ordering

OrderingInformation Information

Information

To To

ToFind Find

FindYour Your

YourNearest Nearest

NearestDistributor Distributor

Distributor

1.Visitwww.graco.com.

2.ClickonWhere Where

Whereto to

toBuy Buy

BuyandusetheDistributor Distributor

Distributor

Locator. Locator.

Locator.

To To

ToSpecify Specify

Specifythe the

theCon󰘰guration Con󰘰guration

Con󰘰gurationof of

ofa a

aNew New

New

Pump Pump

Pump

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

OR OR

UsetheOnline Online

OnlineHusky Husky

HuskySelector Selector

SelectorTool Tool

ToolontheProcess Process

Process

Equipment Equipment

Equipmentpageatwww.graco.com www.graco.com

www.graco.com. .

To To

ToOrder Order

OrderReplacement Replacement

ReplacementParts Parts

Parts

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

Distributor Distributor

DistributorNote Note

Note

1.To󰘰ndpartnumbersfornewpumpsorkits,use

theOnline Online

OnlineHusky Husky

HuskySelector Selector

SelectorTool Tool

Tool.

2.To󰘰ndpartnumbersforreplacementparts:

a.Usethecon󰘰gurationnumberfromtheID

plateonthepump.Ifyouonlyhavethe

Graco6–digitpartnumber,usetheselector

toolto󰘰ndthecorrespondingcon󰘰guration

number.

b.UsetheCon󰘰gurationNumberMatrixonthe

nextpagetounderstandwhichpartsare

describedbyeachdigit.

c.RefertothemainPartsillustrationandtothe

Parts/KitsQuickReference.Followthepage

referencesonthesetwopagesforfurther

orderinginformation,asneeded.

3.PleasecallGracoCustomerServicetoorder.

Related Related

RelatedManuals Manuals

Manuals

Manual

Number

Title

3A2888Husky15120Air-OperatedDiaphragm

Pump,Operation

6 3A2889F

CongurationNumberMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyourpump.Usethefollowingmatrixtode󰘰ne

thecomponentsofyourpump.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:15120P 15120P

15120P- -

-PP01AP1PPPTFKPT PP01AP1PPPTFKPT

PP01AP1PPPTFKPT

15120 15120

15120P P

PP P

PP01A P01A

P01AP1 P1

P1PP PP

PPPT PT

PTFK FK

FKPT PT

PumpSizeFluid

Section

Material

Drive

Type

CenterSection

andAirValve

FluidCoversand

Manifolds

SeatsBallsDiaphragmsManifoldandSeat

Seals

Pump Pump

PumpFluid Fluid

FluidSection Section

Section

Material Material

Material

Drive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Sectionand and

andAir Air

Air

Valve Valve

ValveMaterial Material

Material

For For

ForUse Use

Use

With With

With

Fluid Fluid

FluidCovers Covers

Coversand and

andManifolds Manifolds

Manifolds

15120 15120

15120P P

PPolypropy-

leneP P

PPneumaticP01A P01A

P01APolypropyleneStandard

DiaphragmsP1 P1

P1Polypropylene,CenterFlange,

ANSI/DIN

15120 15120

15120F F

FPVDFP01G P01G

P01GPolypropyleneOvermolded

DiaphragmsP2 P2

P2Polypropylene,EndFlange,

ANSI/DIN

F2 F2

F2PVDF,EndFlange,ANSI/DIN

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifoldand and

andSeat Seat

Seat

Seal Seal

SealMaterial Material

Material

PP PP

PPPolypropyleneFK FK

FKFKMFK FK

FKFKMPT PT

PTPTFE

PV PV

PVPVDFPT PT

PTPTFEPO PO

POPTFE/EPDMOvermolded

SP SP

SPSantopreneSP SP

SPSantoprenePT PT

PTPTFE/Santoprene2–Piece

SS SS

SSStainless

SteelSP SP

SPSantoprene

3A2889F

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Pumpisrunningtoofast,causing

cavitationbeforeprime.

Reduceairinletpressure.

Checkvalveballseverelywornor

wedgedinseatormanifold.

Replaceballandseat.

Seatseverelyworn.Replaceballandseat.

Outletorinletclogged.Unclog.

Inletoroutletvalveclosed.Open.

Inlet󰘰ttingsormanifoldsloose.Tighten.

Pumpcyclesbutwillnotprime.

Manifoldo-ringsdamaged.Replaceo-rings.

Pumpcyclesatstallorfailstohold

pressureatstall.

Worncheckvalveballs,seats,or

o-rings.

Replace.

Airvalveisstuckordirty.Disassembleandcleanairvalve.

Use󰘰lteredair.

Checkvalveballseverelywornand

wedgedinseatormanifold.

Replaceballandseat.

Pilotvalveworn,damaged,or

plugged.

Replacepilotvalve.

Airvalvegasketdamaged.Replacegasket.

Pumpwillnotcycle,orcyclesonce

andstops.

Dispensingvalveclogged.Relievepressureandclearvalve.

Cloggedsuctionline.Inspect;clear.

Stickyorleakingcheckvalveballs.Cleanorreplace..

Diaphragm(orbackup)ruptured.Replace.

Restrictedexhaust.Removerestriction.

Pilotvalvesdamagedorworn.Replacepilotvalves.

Airvalvedamaged.Replaceairvalve.

Airvalvegasketdamaged.Replaceairvalvegasket.

Airsupplyerratic.Repairairsupply.

Pumpoperateserratically.

Exhaustmuf󰘱ericing.Usedrierairsupply.

Suctionlineisloose.Tighten.

Diaphragm(orbackup)ruptured.Replace.

Loosemanifolds,damagedseatsor

o-rings.

Tightenmanifoldboltsorreplace

seatsoro-rings.

Pumpcavitation.Reducepumpspeedorsuctionlift.

Airbubblesin󰘱uid.

Loosediaphragmshaftbolt.Tighten.

Diaphragm(orbackup)ruptured.Replace.

Exhaustaircontains󰘱uidbeing

pumped.Loosediaphragmshaftbolt.Tightenorreplace.

Moistureinexhaustair.Highinletairhumidity.Usedrierairsupply.

8 3A2889F

Troubleshooting

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Wornairvalvecuporplate.Replacecupandplate.

Damagedairvalvegasket.Replacegasket.

Damagedpilotvalve.Replacepilotvalves.

Pumpexhaustsexcessiveairat

stall.

Wornshaftsealsorbearings.Replaceshaftsealsorbearings.

Airvalveor󰘱uidcoverscrewsloose.Tighten.

Diaphragmdamaged.Replacediaphragm.

Pumpleaksairexternally.

Airvalvegasketdamaged.Replacegasket.

Loosemanifoldscrewsor󰘱uidcover

screws.

Tightenmanifoldscrewsor󰘱uid

coverscrews.

Pumpleaks󰘱uidexternallyfrom

joints.

Manifoldo-ringswornout.Replaceo-rings.

3A2889F 9

Repair

Repair Repair

Repair

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure

FollowthePressureReliefProcedure

wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressure

isrelievedmanually.Tohelppreventserious

injuryfrompressurized󰘱uid,suchassplashing

intheeyesoronskin,followthePressureRelief

Procedurewhenyoustoppumpingandbeforeyou

clean,check,orservicetheequipment.

1.Shutofftheairsupplytothepump.

2.Openthedispensingvalve,ifused.

3.Openthe󰘱uiddrainvalvetorelieve󰘱uid

pressure.Haveacontainerreadytocatchthe

drainage.

Replace Replace

ReplaceComplete Complete

CompleteAir Air

AirValve Valve

Valve

FollowtheseinstructionstoinstallAirValve

ReplacementKit24B773.

1.Stopthepump.Followthe

PressureReliefProcedure,page10.

2.Disconnecttheairlinetothemotor.

3.Removenuts(104).Removetheairvalve(102)

andgasket(105).

4.Alignthenewairvalvegasket(105*)onthe

centerhousing,thenattachthenewairvalve.

FollowtheTorqueInstructions,page18.

5.Reconnecttheairlinetothemotor.

10 3A2889F

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