Graco SaniForce 3A5799E Stücklistenhandbuch

InstructionsandParts

SaniForce™ SaniForce™

SaniForce™12:1 12:1

12:1Sanitary Sanitary

SanitaryPumps Pumps

Pumps3A5799E

Specially Specially

Speciallydesigned designed

designedfor for

foruse use

useonly only

onlyin in

inSaniForce SaniForce

SaniForcedrum drum

drumor or

ortote tote

toteunloader unloader

unloadersystems. systems.

systems.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinrelated

systemmanuals.Save Save

Saveall all

allinstructions. instructions.

instructions.

MaximumWorkingAirPressure:100

psi(0.7MPa,6.9bar)

MaximumWorkingFluidPressure:

1450psi(10.1MPa,100.4bar)

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................2

RelatedManuals................................................2

Usage................................................................3

CleaningPreparation..........................................3

CleaningtheAirMotor........................................3

PrimingPistonLowerCleaning............................4

DisconnectthePump...................................4

DisassemblethePump.................................4

ReassembleAfterCleaning..........................5

ReconnectthePump....................................6

Parts..................................................................7

PrimingPistonDisplacementPumpModel

25N004................................................9

Kits....................................................................10

ProductDimensions............................................11

Performancechart..............................................12

TechnicalData...................................................13

GracoStandardWarranty....................................14

Models Models

Models

PumpModelPumpLower

Replacement

PumpTypeApprovals

25N00825N004

25N008C31———

PrimingPistonPump

EC1935/2004

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5402SaniForceDrumUnloader(SDU),Operation

3A5404SaniForceDrumUnloader(SDU),Parts

3A5416SaniForceToteUnloader(STU),Operation

3A5417SaniForceToteUnloader(STU),Repair/Parts

3A1211SaniForceAirMotors

23A5799E

Usage

Usage Usage

Usage

ThispumpmustbeusedaspartofaSaniForcedrum

ortoteunloadersystem.Refertotheappropriate

systemmanualsforoperationinstructionsofthis

pumpwheninstalledinthosesystems.

Cleaning Cleaning

CleaningPreparation Preparation

Preparation

WARNING WARNING

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDFLUID FLUID

FLUIDHAZARD HAZARD

HAZARD

Thisequipmentstayspressurizeduntilpressure

isrelievedmanually.Tohelppreventserious

injuryfrommovingparts,orfrompressurized󰘱uid,

suchasskininjection,splashingintheeyesoron

skin,followthePressureReliefProcedureinyour

systemmanualwhenyoustoppumpingandbefore

youclean,check,orservicetheequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhen

intheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,orinhalationof

toxicfumes.

Thisprocedureinvolvesthoroughlydisassembling

andcleaningtheindividualpartsinthepumplower.

Priortoperformingtheseprocedures:

1.Flushthepumpandrelievepressureas

describedinthesystemmanuals.

2.Disconnectallhoses.

3.Removethepumpfromthesystem.

Notes: Notes:

Notes:

•Be Be

Besure sure

suretofollowyournationalandstatesanitary

standardcodesandlocalregulations.

•Useappropriatecleaninganddisinfectingagents,

atintervalsappropriateforproductprocessed.

•Followcleaningproductmanufacturer’s

instructions.

Cleaning Cleaning

Cleaningthe the

theAir Air

AirMotor Motor

Motor

1.PerformCleaningPreparation,page3.

2.Removeairmotorairsupplyandexhaust󰘰ttings

(14,32).

3.Loosenthehandscrew(18)andremovethe

uppershield(6).

4.Cleanthoroughlythesurfacebetweentheupper

andlowershields.Replaceuppershield,hand

nut,andair󰘰ttings.

5.Reassembletheairmotor

6.Cleanthepumplower.See

PrimingPistonLowerCleaning,page4.

3A5799E3

PrimingPistonLowerCleaning

Priming Priming

PrimingPiston Piston

PistonLower Lower

LowerCleaning Cleaning

Cleaning

Disconnect Disconnect

Disconnectthe the

thePump Pump

Pump

1.PerformCleaningPreparation,page3.

2.Loosenthecouplingnut(6)andlowerfarenough

toremovethecouplingcollars(5).

3.Releasetheupperclamp(118)holdingthe

displacementpumptothetierodadapterplate

(104).

Disassemble Disassemble

Disassemblethe the

thePump Pump

Pump

NOTE: NOTE:

NOTE:RepairKitsareavailable.Purchasethekits

separately.SeethePartslisttoselectthecorrectkit

foryourpump.

1.Withthepumponitsside,tapthedisplacement

rod(105)witharubbermallettodrivethepriming

pistonassemblyoutofthebase(102).

2.Holdthevalveplateguide(119)withawrench.

Useanotherwrenchtoremovetheprimingpiston

nut(122).

3.Removetheprimingpiston(121)andthevalve

plate(120).

4.Removetheclamp(118)fromthebase(102).

Thenremovethebase(102).Tapwitharubber

mallettoloosen,ifneeded.

5.Removetheo-ring(123)andthespacer(113).

Tapthedisplacementrodagaintodrivethe

displacementrod/primingpistonrodassembly

(105/106)outofthecylinder(101).

6.Holdtherod(106)withawrenchandremovethe

primingpistonguide(119).

7.Holdthepistonrod(106)withawrench.Use

anotherwrenchtoloosentheintakevalve

housing(115),thenremoveit.Iftheintakevalve

housing(115)isstucktotherod,tapwitha

plasticrodandmallet.

8.Screwoutthepackingnut(117)andremove

thepackingstack(116)fromtheintakevalve

housing(115).

9.Removethevalveplate(112).Usewrencheson

thedisplacementrod󰘱ats(105)andthepiston

rod󰘱ats(106)todisconnect.

43A5799E

PrimingPistonLowerCleaning

10.Removethevalveplate(108)andthepiston

(107).Removethebearings(110)fromthe

piston.

11.Standcylinderupright.Removetheu-cupseal

assembly,whichincludesthebase(103a),insert

(103b),o-ring(103d),andu-cup(103c).

12.Cleanthepartsandinspectthemforwearor

damage.Replacethemasnecessary.

Reassemble Reassemble

ReassembleAfter After

AfterCleaning Cleaning

Cleaning

Note: Note:

Note:Anydamagedpartsmust must

mustbereplacedasthey

couldharbormicroorganismsthatcancontaminate

the󰘱uid.

Note: Note:

Note:Lubricatetheo-rings,throatpackings,and

pistonsealswithappropriatewaterproofsanitary

lubricantpriortoinstallation.

1.Washallpumppartswithanappropriatecleaning

solutionatthecleaningproductmanufacturer’s

recommendedtemperatureandconcentration.

2.Rinseallpumppartsagainwithwaterandallow

themtodry.

3.Inspectallpumppartsandrecleanifneeded.

4.Immerseallpumppartsinanappropriate

sanitizerbeforeassembly.Takethepumpparts

outofthesanitizerone-by-oneasneeded.

5.Lubricatethemovingpumppartsando-rings,

packings,andsealswithappropriatewaterproof

sanitarylubricant.

6.Installthebearings(110)andtheu-cupseal

(109)onthepiston(107).Thelipsofthepiston

u-cupmustfaceup.Installthevalveplate(108)

andpistonassemblyonthedisplacementrod

(105).Cutoutonpistonmustfacedown.

7.Usewrenchesonthedisplacementrod󰘱atsand

thepistonrod󰘱atstoreconnect.Torqueto60-70

ft-lb(81-95N•m).

8.Installthepackingstack(116*)intotheintake

valvehousing(115).Maintainthefollowing

order:shims(116a),femalegland(116b),󰘰ve

v-packings(116c)withthelipsfacingup,and

malegland(116d).Looselythreadpackingnut

(117)intothevalvehousing(115).

9.Installtheu-cup(103c)andinsert(103b)into

theu-cupsealassemblybase(103a).Throat

u-cuplipsmustfacedown.Theninstalltheo-ring

(103d).

10.Lubricatethedisplacementrod/pistonrod

assemblyandslideintothecylinderfromthetop.

11.Installtheu-cupassembly(103)inthetopofthe

cylinder(101).Reassemblymaybedif󰘰cult.Use

steadyforceuntiltheassemblydropsintoplace.

12.Turnthepumponitsside.Usearubbermallet

totapthedisplacementrodsothepistonrod

extendswelloutofthecylinder.

13.Installthevalveplate(112)andthespacer(113)

intothebottomofthecylinder.Installthecylinder

o-ring(123).

14.Lubricatethepistonrodandtheinsideofthe

packingnut(117)andintakevalvehousing(115).

Slidetheassemblyontothepistonrod,thenuse

twowrenchestotightenthevalvehousing.

3A5799E5

PrimingPistonLowerCleaning

15.Standthepumpupright,placingthecylinder

(101)intothebase(102).Reattachtheclamp

toholdthebase(102)tothecylinder(101).

Replacethepin(125).

16.Turnthepumponitsside.Usearubbermallet

totapthedisplacementrodsothepistonrod

extendswelloutofthecylinder.

17.Holdthedisplacementrod(105)withawrench.

Screwontheguide(119)anduseanother

wrenchtotighten.

18.Installthevalveplate(120)andtheprimingpiston

(121).Handtightentheprimingpistonnut(122).

19.Holdthedisplacementrod(105)withawrench.

Useanotherwrenchtotightentheprimingpiston

nut(122).

Reconnect Reconnect

Reconnectthe the

thePump Pump

Pump

1.Setthedisplacementpumpinplace.Alignthe

airmotorandsetitontopofthedisplacement

pump.Attachtheclamp.Replacethepin.

2.Holdthemotorshaftupwithonehand.Withyour

otherhand,putthecouplingnut(5)ontherod.

3.Putthecouplingcollars(5)intothecouplingnut

solarge󰘱angespointupward.

4.Gentlyletthemotorshaftdropontotherod.

Useaspannerwrenchtotightenthecoupling

nutsecurely.AGracospannerwrenchtool(p/n

112887)isavailable.

5.Connecttheremainingairand󰘱uidhosesand

thegroundwire.

6.Circulatethesanitizingsolutionthroughthepump

andthesystempriortouse.

63A5799E

Parts

Parts Parts

Parts

CompletePumpModels

25N008

25N008C31

ApplyPTFEtapetothreads.

Handtightenonly.

Applysanitarylubricanttoease

assembly.

Applymedium-strength(blue)

threadlocker.

Applyanappropriate

medium-strengththreadlocker

onthenut(18)everytimeit

isinstalledtopreventitfrom

cominglooseduringoperation.

Torqueto30-36ft-lb(41–49

N-m).Donotovertighten.

3A5799E7

Parts

Complete Complete

CompletePump Pump

PumpModel Model

Model25N008, 25N008,

25N008,25N008C31 25N008C31

25N008C31

Ref. Ref.

Ref.Part Part

PartDescription Description

DescriptionQty. Qty.

Qty.

124G787MOTOR,SaniForce;7.5in;seemanual3A12111

2DISPLACEMENTPUMP:1

25N004EN10204,type2.1

—EN10204,type3.1

416A939COUPLER1

5184130COLLAR2

6626045COUPLING,checkmate1

716C010TIEROD3

8102216NUT,lock,5/8-11,sst3

916E030SHIELD,upper;includesgrommets(Ref.27)1

10118134SCREW,cap;M8x1.25,sst4

1216E028SHIELD,lower;includesfasteners(Ref.8)andgrommets(Ref.27)1

1316G085FITTING,airinlet,1/2npt,includesRef.231

1416C946FITTING,3/4npt1

17165053O-RING,PTFE1

1816C306NUT,hand1

26▲17W547LABEL,warning,notshown1

27—GROMMET;

seeKits Kits

Kits

3216G084FITTING,airinlet,1/2npt1

33166702O-RING,airinlet,buna-n,includedwithRef.121

▲ReplacementDangerandWarninglabels,tags,andcardsareavailableatnocost.

83A5799E

PrimingPistonDisplacementPumpModel25N004

Priming Priming

PrimingPiston Piston

PistonDisplacement Displacement

DisplacementPump Pump

PumpModel Model

Model25N004 25N004

25N004

3A5799E9

Kits

Priming Priming

PrimingPiston Piston

PistonDisplacement Displacement

DisplacementPump Pump

PumpModel Model

Model25N004 25N004

25N004

Ref. Ref.

Ref.Part Part

PartDescription Description

DescriptionQty. Qty.

Qty.

10116A814CYLINDER,pump1

10217S664BASE1

10324C623SEAL,assembly,u-cup;

includes103a-103d

103a16A817SEAL,u-cup,base1

103b*16A816SEAL,u-cup,insert1

103c*16A818SEAL,u-cup1

103d*16A842O-RING,seal1

10416E465ADAPTER,tierod1

10516G436ROD,displacement1

10616G437ROD,primingpiston1

107181892PISTON,cylinder1

108167493PLATE,valve1

109*108543PACKING,u-cup1

110*181897BEARING2

11216A846PLATE,valve1

11316A847TUBE1

114167481SEAT,valve1

Ref. Ref.

Ref.Part Part

PartDescription Description

DescriptionQty. Qty.

Qty.

115167482HOUSING,intakevalve

seal

116*223542STACK,glandpacking;

includes116a-116d

116a186106SHIM3

116b186138GLAND,female1

116c167484PACKING5

116d186139GLAND,male1

117167486NUT,packing1

11824C658CLAMP2

119167480GUIDE,valveplate1

120167479PLATE,valve1

121172200PISTON,priming1

122102533NUT1

123*16D164O-RING1

12516F603PIN,locking2

*Partsincludedinkit24G555.

Kits Kits

Kits

Grommet Grommet

GrommetKit Kit

Kit16G385 16G385

16G385

Ref.PartDescriptionQty.

27a*—GROMMET,airmotor

pistonrod

27b—GROMMET,air󰘰tting2

27c—GROMMET,tierod3

*OrderKit16G384forqty.3ofthepistonrod

grommet.

Lower Lower

LowerShroud Shroud

ShroudFastener Fastener

FastenerKit Kit

Kit16G432 16G432

16G432

10118134SCREW,cap;M8x

1.25,sst

U U

U- -

-cup cup

cupSeal Seal

SealAssembly Assembly

AssemblyKit Kit

Kit24C623 24C623

24C623

103a16A817SEAL,u-cup,base1

103b16A816SEAL,u-cup,insert1

103c16A818SEAL,u-cup1

103d16A842O-RING,seal1

U U

U- -

-cup cup

cupSeal/O Seal/O

Seal/O- -

-ring ring

ringKit Kit

Kit24G858 24G858

24G858

103c16A818SEAL,u-cup4

103d16A842O-RING,seal4

Spanner Spanner

SpannerWrench Wrench

Wrench

112887WRENCH,spanner1

103A5799E

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