Graco ToughTek S340e Bedienungsanleitung

3A7829A

Instructions

ToughTek®SL340e Portable

Self-Leveling Underlayment Pump

Electric sprayer for water-based cementitious underlayment material.



For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

600 psi (4.13 MPa, 41.3 bar)



Maximum Fluid Working Pressure

See page 2 for model information and approvals.

Important Safety Instructions

Read all warnings and instructions in this

manual before using the equipment.

Save these instructions.

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Contents

23A7829A

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Component Identification . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fluid Drain/Purge Valve . . . . . . . . . . . . . . . . . . . . 7

Motor Power Switch . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Extension Cords. . . . . . . . . . . . . . . . . . . . . . . . . . 8

Power Requirements . . . . . . . . . . . . . . . . . . . . . . 8

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Mix the Material . . . . . . . . . . . . . . . . . . . . . . . . . 12

Prime with Material . . . . . . . . . . . . . . . . . . . . . . 12

Pouring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pressure Relief Procedure . . . . . . . . . . . . . . . . . 14

Clearing a Clogged Hose. . . . . . . . . . . . . . . . . . 14

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Water Exposure . . . . . . . . . . . . . . . . . . . . . . . . . 16

Preventative Maintenance . . . . . . . . . . . . . . . . . 16

Corrosion Protection . . . . . . . . . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 17

Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Replace Pump Components. . . . . . . . . . . . . . . . 22

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SL340e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Driver and Motor. . . . . . . . . . . . . . . . . . . . . . . . . 28

Replacement Parts and Accessories . . . . . . . . . . 30

Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 32

End of Product Life . . . . . . . . . . . . . . . . . . . . . . .32

California Proposition 65 . . . . . . . . . . . . . . . . . . . . 32

Technical Specifications . . . . . . . . . . . . . . . . . . . . 33

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34

Models

Related Manuals

Manuals are available at www.graco.com

Bare

Model

Electric

Requirements Country

25B509 120 V, 15 A, 50/60 Hz, 1 Phase North America

Manual in English Description

3A3112 ToughTek F340e Remote Switch Accessory Kit 17G554

3A5637 ToughTek Camlock Mortar Hose

3A4554 ToughTek Mortar Coupling Hose

Warnings

3A7829A 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Wait five minutes after disconnecting power cord before servicing.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or

solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, a nd plastic dro p

cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Use only grounded hoses.

• Hold applicator firmly to side of grounded pail when triggering into pail. Do not use pail liners unless

they are anti-static or conductive.

•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

SUCTION HAZARD

Misuse can cause death or serious injury.

• Never place hands near the pump fluid inlet when pump is operating or pressurized.

Warnings

43A7829A

SKIN INJECTION HAZARD

High-pressure fluid from applicator, hose leaks, or ruptured components will pierce skin. This may look

like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point applicator at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request Safety Data Sheets (SDSs) from distributor or

retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

WARNING

Warnings

3A7829A 5

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious

chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious

injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material

supplier for compatibility.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Component Identification

63A7829A

Component Identification

Overview

)

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Ref. Description

A Electric Motor

B Pump Lower

C Fluid Drain/Purge Valve

F Fluid Outlet

H Flow Adjustment Knob

J Hopper

K Over-Center Latch

L Control Board Status Light

P Hopper Clamp

S Motor Power Switch

U Inlet Latch

Ref. Description

Component Identification

3A7829A 7

Fluid Drain/Purge Valve

To avoid injury from splashing fluid, never open a

cam-lock hose or applicator fitting while there is

pressure in the fluid line. Follow the Pressure Relief

Procedure on page 14.

Open the drain/purge valve (C) to relieve pressure if

pump or hose pack-out occurs, or to relieve pressure

inside the hose. Close valve when spraying.

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Motor Power Switch

The motor power switch (S) must be in the ON position

for the sprayer to pump material.

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Motor Power Switch Settings:

Power is disconnected. The motor will not run.

The motor will run continuously at a speed

determined by the flow adjustment knob.

NOTICE

To prevent material hardening in fluid drain/purge

valve, flush the valve after every time it is used. Failure

to flush prior to material curing in the system will result

in damage to the system and may require replacement

of all system parts in contact with the material. Follow

the Flush procedure on page 10.

OFF

Grounding

83A7829A

Grounding

The equipment must be grounded to reduce the risk

of static sparking and electric shock. Electric or static

sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric

current.

Ground the sprayer by plugging it into an outlet that is

properly installed and grounded in accordance with all

local codes and regulations. Do not modify the power

cord provided; if it does not fit the outlet, have the proper

outlet installed by a qualified electrician.

Extension Cords

• Use only a 3-wire extension cord that has a

grounding plug and a grounding receptacle that

accepts the plug on the product.

• Make sure your extension cord is not damaged. If

an extension cord is necessary, use 12 AWG (2.5

mm2) minimum to carry the current that the product

draws.

• An undersized cord results in a drop in line voltage

and loss of power and overheating.

NOTE: Certain GFCI outlets have been known to trip

while using this product. GFCI outlets have a range of

sensitivities. Motor controllers can cause false trips of

GFCI outlets. If you experience issues while using this

product, switch to a different GFCI model.

Power Requirements

Model Required

Power Source

Power

Cord Connectors

100–120 VAC,

50/60 Hz

Dedicated 15A or 20A circuit One NEMA 5–15P

Plug

Operation

3A7829A 9

Operation

Setup

To avoid tipping over, make sure the cart is on a flat

and level surface. Failure to do so could result in

injury or equipment damage.

1. Turn the motor power switch (S) to OFF.

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WLD

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)

2. Ground sprayer (see Grounding, page 8). Plug the

power cord into a dedicated 15 amp or 20 amp, 120

V circuit.

3. Check Throat Seal Liquid (TSL) level in packing nut

(D). Fill 1/2 full with TSL.

4. Attach hose to applicator fluid inlet and pump fluid

outlet (F), then secure Velcro straps (V) around the

cam lock fitting.

5. Flush the system with water before using (follow the

Flush procedure on page 10).

Operation

10 3A7829A

Flush

Failure to flush prior to material curing in the system will

result in damage to system and may require

replacement of all system parts in contact with the

material.

If the fluid/drain purge valve has been used to relieve

pressure, the valve must be flushed to prevent material

hardening in fluid/drain purge valve. If that is not

sufficient, remove, disassemble, and clean the valve

then reinstall.

• Flush if the materials in the system are about to

reach their cure time.

• Flush any time the flow rate starts to decrease as

this is a sign that material is starting to thicken and

cure.

• Always flush the system at least twice, draining all

water between flushes then replacing with clean

water.

• Flush using water only.

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1. Follow the Pressure Relief Procedure on page 14.

2. Place the hose outlet in a waste container. The

waste container must be large enough to hold all

dispensed material.

3. Turn motor power switch (S) on.

4. Turn adjustment knob (H) clockwise slowly to

increase pressure, until a steady stream flows from

applicator.

5. When the material level in the hopper is within a few

inches of the material inlet at the bottom:

a. Scrape the material down the sides of the

hopper.

b. Fill the hopper with water as the material runs

out and continue dispensing.

6. Keep the hopper filled with water while dispensing.

NOTE: Be prepared to decrease the flow

adjustment knob (H) when the material exiting the

hose changes to water.

7. When water begins to exit the hose outlet, turn the

motor power switch (S) to OFF to stop dispensing.

8. Place the hose outlet in the system hopper with the

outlet pointing down to enable fluid circulation.

NOTICE

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