GReddy Turbo Kit Bedienungsanleitung

GReddy Turbo Kit

SCION xB NCP31 (1NZ FE) TF035 HL 14GK

Installation Manual

Please read the entire manual before installing this kit.

Application:

Make Model Chassis Year

SCION xB NCP31 02~05

•This

GReddy Turbo Kit

GReddy Turbo KitGReddy Turbo Kit

GReddy Turbo Kit

Is designed only for the vehicles specified above.

•GReddy Front mount intercooler kit

GReddy Front mount intercooler kitGReddy Front mount intercooler kit

GReddy Front mount intercooler kit is recommended with this kit

•Premium grade gasoline (91 octane or higher) is required with this Kit.

•Make sure that the vehicle is not equipped with any ECU upgrade chips.

•Use of GReddy Racing Spark Plugs ISO #7 or NGK plugs (colder than factory) is recommended with

this kit.

Important

•This installation should only be performed by a trained specialist who is very

familiar with the automobile’s mechanical, electrical and fuel management

system.

•If installed by an untrained person, it may cause damage to the kit as well as

the vehicle.

•GReddy Performance Products Inc. is not responsible for any damage to the

vehicle’s electrical system caused by improper installation.

1.1.

1. Parts List

Parts List Parts List

Parts List

１．Turbocharger ＴＦ－０３５ＨＬ１４ＧＫ６ｃｍ２Ｐ３８０１

２．Turbo Exhaust Manifold （Cast Iron）１

３．Down Pipe Adapter （Cast Iron-Steel ５０φ）１

４．Compression Pipe Ｃ－１

Ｃ－１Ｃ－１

Ｃ－１（Aluminum ５０φ）１

５．〃Ｃ－２

Ｃ－２Ｃ－２

Ｃ－２（Aluminum ５０φ）１

６．Suction Pipe （Aluminum ５０φ）１

７．Oil Pressure Hose SUS１２００㎜１

８．〃 Banjo Fitting male・female (Small) １set

９．〃 Copper Washer １０φ （ｔ＝１．０）２

１０．〃 Union Fitting １/８ＰＴ－１/８ＰＴ１

１１．〃 Union Fitting １/８ＰＴ－１/８ＰＦ１

１２．〃 Three Way Fitting １

１３．Oil Return Flange tube １６φ （Turbo side）１

１４．Rubber Hose ８φ×８００㎜１

１５．〃１６φ×４００㎜１

１６．Silicone Hose ５０φ×７０㎜２

１７．Reducer Hose ５０φ－５４φ １

１８．〃５０φ－６０φ １

１９．Hose elbow ５０φ １

２０．Hose band ８φ Tridon ＃４２

２１．〃１６φ Tridon ＃１０２

２２．〃５０φ Tridon ＃３２８

２３．〃６０φ Tridon ＃３６２

２４．Gasket Turbo in １

２５．〃 Turbo out １

２６．〃 Oil Return １

２７．〃 Down pipe １

２８．Heat Shield №１（Turbine）１

２９．〃 №２（Down pipe）１

３０．〃 №３（Body）１

３１．Thermo-cloth １００㎜×１０００㎜２

３２．Zip ties １５０㎜１５

３３．Heat Shield bracket （Body）１

３４．ｅ－ｍａｎａｇｅＮＣＰ３１（ＵＡ）１

３５．〃 Harness １

３６．Oil pan Ａｓｓｙ（Oil Return tube）１

３７．Suction pipe bracket １

３８．Ｍ６×１５㎜Ｐ１．０ Stainless B S/W －－（Oil Return）２

３９．Ｍ６×１５㎜Ｐ１．０ Stainless B S/W － N （Heat Shield №３、Suction pipe bracket）２

４０．Ｍ６×１５㎜Ｐ１．０ Stainless B S/W F/W －（Heat Shield №２）２

４１．Ｍ８×１５㎜Ｐ１．２５ Stainless B S/W F/W － (Heat Shield №１) ２

４２．Ｍ８×３８㎜Ｐ１．２５ Stainless stud B S/W － N （Exhaust Manifold）３

４３．Ｍ１０×３５㎜Ｐ１．２５ Stainless B S/W －－（Turbine ＩＮ）１

４４．Ｍ１０×３５㎜Ｐ１．２５ Stainless stud B S/W － N （Turbine ＩＮ、ＯＵＴ）５

４５．Ｍ１０ Stainless － S/W －－ (Turbine ＯＵＴ) １

４６．Ｍ１０×８０㎜Ｐ１．２５ Stainless B －－－ (Turbine ＯＵＴ) １

Part List

Part ListPart List

Part List

１２３４５

６７８９１０，１１

１２１３１４，１５１６１７，１８

１９２０～２３２４２５

２６２７２８２９３０

３１３２３３３４３５

３６３７３８～４６

２．

２．２．

２．Removal of Stock Parts

Removal of Stock PartsRemoval of Stock Parts

Removal of Stock Parts

２－１

２－１２－１

２－１ Disconnect the negative terminal of the battery.

２－２

２－２２－２

２－２ Remove the under engine cover.

２－３

２－３２－３

２－３ Drain the engine oil.

２－４

２－４２－４

２－４ Remove the cylinder head cover.

２－５

２－５２－５

２－５ Remove the air cleaner hose and ventilation hose No.2.

２－６

２－６２－６

２－６

Remove the brake booster hose.

２－７

２－７２－７

２－７ Remove the Charcoal canister.

２－８

２－８２－８

２－８

Remove the hest shield.

２－９

２－９２－９

２－９ Remove the exhaust manifold and exhaust manifold bracket.

２

２２

２－

－－

－10

1010

Remove the engine oil pan.

Please refer to the factory service manual for the proper

Please refer to the factory service manual for the properPlease refer to the factory service manual for the proper

Please refer to the factory service manual for the proper

Stock parts removal

tock parts removaltock parts removal

tock parts removal

ﾁｬｺｰﾙｷｬﾆｽﾀｰ

ﾁｬｺｰﾙｷｬﾆｽﾀｰﾁｬｺｰﾙｷｬﾆｽﾀｰ

ﾁｬｺｰﾙｷｬﾆｽﾀｰ

３．

３．３．

３．Kit Installation

Kit InstallationKit Installation

Kit Installation

３－１

３－１３－１

３－１

Oil pan Installation

Oil pan InstallationOil pan Installation

Oil pan Installation

Install the provided oil pan using stock bolt and nut.

〈Parts №３７〉

３－２

３－２３－２

３－２

Thermo Cloth Installation

Thermo Cloth InstallationThermo Cloth Installation

Thermo Cloth Installation

(1)Wrap the thermo cloth to the engine harness and

the heater hoses by the fire wall.

〈Parts №３１〉

(2) Wrap the thermo cloth charcoal canister using the

safety wire.

*The canister will be reinstalled later.〔3

-11 (1)

11 (1)11 (1)

11 (1)〕

〈Parts №31〉

Charcoal canister

Use Silicone Gasket on the surface of

he oil pan to prevent leakage. Please

clean the surface of the oil pan and

engine block before installing.

Be thorough with thermo cloth wrappi

to prevent fires caused from heat.

ﾌﾞﾚｰｷﾁｭｰﾌﾞｺﾈｸﾀｰ固定ﾎﾞﾙﾄ

ﾌﾞﾚｰｷﾁｭｰﾌﾞｺﾈｸﾀｰ固定ﾎﾞﾙﾄﾌﾞﾚｰｷﾁｭｰﾌﾞｺﾈｸﾀｰ固定ﾎﾞﾙﾄ

ﾌﾞﾚｰｷﾁｭｰﾌﾞｺﾈｸﾀｰ固定ﾎﾞﾙﾄ

ＫＩＴﾋｰﾄｲﾝｼｭﾚｰﾀｰｽﾃｰ

ＫＩＴﾋｰﾄｲﾝｼｭﾚｰﾀｰｽﾃｰＫＩＴﾋｰﾄｲﾝｼｭﾚｰﾀｰｽﾃｰ

ＫＩＴﾋｰﾄｲﾝｼｭﾚｰﾀｰｽﾃｰ

エンジン側

エンジン側エンジン側

エンジン側

ﾌﾟﾚｯｼｬｰﾎｰｽ側

ﾌﾟﾚｯｼｬｰﾎｰｽ側ﾌﾟﾚｯｼｬｰﾎｰｽ側

ﾌﾟﾚｯｼｬｰﾎｰｽ側

ＰＴ

ＰＴＰＴ

ＰＴ

ＰＴＰＴ

ＰＴ

ＰＴＰＴ

ＰＴ

ＰＦ

ＰＦＰＦ

ＰＦ

ｵｲﾙﾌﾟﾚｯｼｬｰｽｲｯﾁ

ｵｲﾙﾌﾟﾚｯｼｬｰｽｲｯﾁｵｲﾙﾌﾟﾚｯｼｬｰｽｲｯﾁ

ｵｲﾙﾌﾟﾚｯｼｬｰｽｲｯﾁ

3－

－－

－3

Heat shield 3

Heat shield 3 Heat shield 3

Heat shield 3 Installation

InstallationInstallation

Installation

(1)Install the heat shield bracket 3 on to the firewall

using the provided bracket and stock bolt as shown.

〈Parts №30，33，39〉

3－

－－

－4

Oil Pressure Line Installation

Oil Pressure Line InstallationOil Pressure Line Installation

Oil Pressure Line Installation

(1)Remove the Oil Pressure switch and install the

union fitting and 3-way fitting on to the Cylinder

block.

* Use Teflon tape on PT threads but not on the PF

thread.

〈Parts №10，11，12〉

(2)Install the oil pressure switch to the 3-way fitting.

(3)Reconnect the oil pressure switch harness.

Cylinder Block Pressure Line

Ｓｔｏｃｋｂｏｌｔ

Heat shield bracket

Pressure switch

ＫＩＴｵｲﾙﾘﾀｰﾝ

ＫＩＴｵｲﾙﾘﾀｰﾝＫＩＴｵｲﾙﾘﾀｰﾝ

ＫＩＴｵｲﾙﾘﾀｰﾝ

ﾌﾗﾝｼﾞﾁｭｰﾌﾞ

ﾌﾗﾝｼﾞﾁｭｰﾌﾞﾌﾗﾝｼﾞﾁｭｰﾌﾞ

ﾌﾗﾝｼﾞﾁｭｰﾌﾞ

ﾎﾞﾃﾞｨｰ側

ﾎﾞﾃﾞｨｰ側ﾎﾞﾃﾞｨｰ側

ﾎﾞﾃﾞｨｰ側

ｴﾝｼﾞﾝ側

ｴﾝｼﾞﾝ側ｴﾝｼﾞﾝ側

ｴﾝｼﾞﾝ側

(4)Connect the oil pressure line to the installed union

fitting.

〈Parts №7〉

3－

－－

－5

Exhaust Manifold Installation

Exhaust Manifold InstallationExhaust Manifold Installation

Exhaust Manifold Installation

(1)Install three stud bolts on to the cylinder head as

shown.

〈Parts №42〉

(2)Install the exhaust manifold using the factory

gasket.

*Use a new exhaust manifold gasket.

*Use factory nuts on the top side of the flange.

〈Parts №2，42〉

3－

－－

－6

Turbocharger Installation

Turbocharger InstallationTurbocharger Installation

Turbocharger Installation

(1)Install the provided oil return pipe to the

turbocharger using the provided gasket and

hardware as shown.

〈Parts №1，13，26，38〉

Body side

Engine side

Oil return Fl

ange

tube

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