Greenlee CCCX Bedienungsanleitung

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

GATOR™PRO

CCCX and CCCXC Tools

120 Volt and 230 Volt

Serialnummer

Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron Inc. shall not be liable for damages

resulting from misapplication or misuse of its products.

GATOR and Kwik Stepper are registered trademarks of

Greenlee Textron Inc.

AVIA is a registered trademark of Avia International.

Blackburn is a registered trademark of Thomas & Betts.

Mobil is a registered trademark of Mobil Oil Corporation.

NUTO is a registered trademark of Exxon Corporation.

Tellus is a registered trademark of Shell Oil Company.

KEEPTHIS MANUAL

Table of Contents

Description .....................................................................2

Safety .............................................................................2

Purpose of this Manual ..................................................2

Important Safety Information......................................3–5

Identification ...................................................................6

Specifications .................................................................6

Operation .................................................................7–15

Crimping .................................................................8–9

Cutting ......................................................................10

Punching.............................................................11–15

Available Adapters .......................................................16

Die Selection ................................................................ 17

Connector Selection.....................................................17

Maintenance.................................................................18

Troubleshooting ...........................................................18

Disassembly.................................................................19

Assembly......................................................................20

Illustrations .............................................................21–23

Parts List ................................................................24–26

Description

The CCCX Tool is a hand-held, self-contained tool

intended to crimp cable, cut cable and threaded rod,

and punch holes with the proper adapters.

The CCCXC has a PVC-covered head.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tools:

CCCX11 120 Volt Tool

CCCXC11 120 Volt Tool

with PVC-covered Head

CCCX22 230 Volt Tool

CCCXC22 230 Volt Tool

with PVC-covered Head

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge.

Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

IMPORTANT SAFETY INFORMATION

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning will

result in severe injury or death.

•Do not expose to rain.

•Do not use in wet or damp

locations.

Failure to observe these warnings

could result in severe injury or death.

Electric shock hazard:

•Connect the power cord to a

receptacle of proper voltage for

the tool in use on a ground fault-

protected circuit only.

•Do not modify the power cord or

plug.

•Inspect the power cord before use.

Repair or replace the cord if

damaged.

•Do not pull or carry by cord, use

the cord as a handle, close a door

on the cord, run over the cord, or

pull the cord around sharp edges

or corners. Keep the cord away

from heated surfaces.

•Do not unplug by pulling on the

cord. To unplug, grasp and pull

the plug—not the cord.

•Disconnect from power before

servicing.

Failure to observe these warnings

could result in severe injury or death.

Do not use this tool in a hazardous

environment. Hazards include

flammable liquids, gases, or other

materials. Using this tool in a

hazardous environment can result

in a fire or explosion.

Failure to observe this warning will

result in severe injury or death.

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, defined below,

indicates the severity of the hazard. The message

after the signal word provides information for

preventing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL

result in severe injury or death.

SAFETY

ALERT

SYMBOL

Electric shock hazard:

This tool is not insulated. When

using this unit on or near energized

electrical lines, use proper personal

protective equipment.

Failure to observe this warning could

result in severe injury or death.

Greenlee / A Textron Company 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

IMPORTANT SAFETY INFORMATION

An incomplete crimp can cause a fire.

•Use proper die, connector, and cable combina-

tions. Improper combinations can result in an

incomplete crimp.

•An audible “pop” indicates that the crimping tool

has achieved a complete crimp. If you do not

hear a “pop,” the crimp is incomplete.

Failure to observe these warnings could result in

severe injury or death.

Pinch points:

Keep hands away from the tool head

when in use.

Failure to observe this warning could

result in severe injury or death.

Do not operate the tool while wearing loose clothing.

Loose clothing can get caught in moving parts.

Failure to observe this warning could result in severe

injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from

flying debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily

punctures skin. If injured, seek

medical attention immediately to

remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

Do not use solvents or flammable

cleaners to clean the tool body.

Solvents could ignite, causing

serious injury or property damage.

Greenlee / A Textron Company 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

Note: Keep all decals clean and legible, and replace

when necessary.

Do not perform any service or maintenance other

than as described in this manual. Injury or damage

to the tool may result.

Failure to observe this precaution may result in

injury and property damage.

IMPORTANT SAFETY INFORMATION

Inspect tool, dies, and adapters before use.

Replace any worn or damaged parts. A damaged or

improperly assembled tool can break and strike

nearby personnel.

Failure to observe this warning could result in severe

injury or death.

• Do not operate tool without adapters. Damage

to the ram, tool head, or accessories may result.

•This tool is not designed for continuous use.

After 30 to 40 cycles, allow the tool to cool for

15 minutes.

•Do not place the tool in a vise. This tool is

designed for hand-held operation.

•Ensure that all bystanders are away from the

work area when operating the tool.

•Ensure that the work area is clean, dry,

uncluttered, and well-lit.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Extension cords:

•Use only 16, 14, or 12 AWG

extension cords.

• Do not use extension cords that

are longer than 30 m (100').

•Repair or replace damaged

extension cords.

Failure to observe these warnings

could result in severe injury or death.

Greenlee / A Textron Company 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

IdentificationIdentification

Specifications

CCCX and CCCXC

1. Housing

2. Retract Button

3. Power Cord

4. Trigger

5. Head

6. Latch (for opening head)

7. Adapter Release Buttons

Tool

Length...............................................................................................371 mm (14.6")

Width........................................................................................................76 mm (3")

Height ..................................................................................................279 mm (11")

Mass/Weight ..................................................................................... 4.02 kg (8.9 lb)

Sound Level...........................................................................< 75 dB (A) at 1 meter

Vibration.................................................................................................... < 2.5 m/s2

Motor Voltage

CCCX11 ............................................................................120 VAC, 60 Hz, 2.1 A

CCCX22 ............................................................................230 VAC, 50 Hz, 1.1 A

Hydraulic Oil ....................................................50 ml (0.1 pint) of Shell Tellus®T 15

Crimping Tool

Maximum Crimping Cable Size ................... 600 kcmil copper; 350 kcmil aluminum

Crimping Time ..........................................................................................4 seconds

Cutting Tool

Maximum Cutting.................................... 40 mm (1-1/2") kcmil aluminum or copper

Greenlee / A Textron Company 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

Operation

Electric shock hazard:

This tool is not insulated. When

using this unit on or near energized

electrical lines, use proper personal

protective equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from

flying debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily

punctures skin. If injured, seek

medical attention immediately to

remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

• Do not operate tool without adapters. Damage

to the ram, tool head, or accessories may result.

•This tool is not designed for continuous use.

After 30 to 40 cycles, allow the tool to cool for

15 minutes.

•Do not place the tool in a vise. This tool is

designed for hand-held operation.

•Ensure that all bystanders are away from the

work area when operating the tool.

•Ensure that the work area is clean, dry,

uncluttered, and well-lit.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Pinch points:

Keep hands away from the tool head

when in use.

Failure to observe this warning could

result in severe injury or death.

Greenlee / A Textron Company 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

Operation (cont’d)

Crimping

Setup

1. Open the tool head.

2. Remove any accessories from the tool head.

3. Select the appropriate set of dies. Use the

table provided on this page to select the

corresponding adapter set.

4. Install the adapters and dies—one set in each

groove. If either the adapters or dies have W-type

tabs, lock them in place with the W-type detents.

Important: W-type dies must be locked into place

or the die detents will be damaged.

5. Visually check the dies to ensure that they are

aligned correctly so that they will complete the

crimping operation.

6. Close the tool head.

Dies Adapter Set

Greenlee K22, KA22, KC22-type UA22

Greenlee W-type UAW

Kearney “OD” UAK

Thomas & Betts “6TON” UAK

D3Profile UAW

Blackburn®“O” UAK

Huskie “HT” UAK

FCI Burndy “W” UAW

Huskie “HT-58” UAW

Ilsco “ND-60” UAW

Izumi “N58” UAW

Panduit “CD-2001” UAW

Accessory Table

W-type

W-type Detents: Press

and slide the adapter

and/or die into place.

Release to lock.

K22-type

Kearney

Important: W-type dies

must be locked into

place or the die detents

will be damaged.

Greenlee / A Textron Company 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

1. Press the latch and open the tool head.

2. Clean the die seat area.

3. Install the proper size and type of crimping dies.

4. Follow the connector manufacturer’s instructions

for appropriate cable strip length and surface

preparation.

5. Insert the properly assembled connector into the tool

head.

6. Close the tool head.

An incomplete crimp can cause a fire.

•Use proper die, connector, and cable combina-

tions. Improper combinations can result in an

incomplete crimp.

•An audible “pop” indicates that the crimping tool

has achieved a complete crimp. If you do not

hear a “pop,” the crimp is incomplete.

Failure to observe these warnings could result in

severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from

flying debris or hydraulic oil.

Operation (cont’d)

Crimping (cont’d)

Crimping Procedure

7. Using the sequence illustrated here, press the

trigger to advance the dies. Continue to crimp until

the pressure relief valve activates.

Note: Pressure relief occurs at approximately

60 kN (6.7 tons) and is indicated by an audible

“pop.”

8. After achieving pressure relief, the ram automatically

returns to the start position and the dies retract.

9. Complete the number of crimps specified by the

connector manufacturer.

10. Remove the connector from the crimping tool.

Note: After completing the last crimp on an aluminum

connector, wipe off the excess oxide inhibitor.

CRIMPING DIRECTION

1ST COMPRESSION

CRIMPING DIRECTION

SIDE A

CRIMPING DIRECTION

SIDE B

1ST COMPRESSION

SIDE A

1ST COMPRESSION

SIDE B

Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CCCX and CCCXCTools

Operation (cont’d)

Cutting

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from

flying debris or hydraulic oil.

Electric shock hazard:

This tool is not insulated. When using

this unit as a cable cutter on or near

energized electrical lines, use proper

personal protective equipment.

Failure to observe this warning could

result in severe injury or death.

Setup

1. Open the tool head.

2. Remove any accessories from the tool head.

3. Select the appropriate set of blades, using the

table provided on this page.

4. Install one blade in each groove. If the blades have

W-type tabs, lock them in place with the W-type

detents.

Important: W-type dies must be locked into place

or the die detents will be damaged.

5. Visually check the blades to ensure that they are

aligned correctly so that they will complete the

butting operation.

6. Close the tool head.

Setup for Din Rail Cutters

1. Install both blades in the movable head.

2. Close the head.

3. Slide one blade over until it engages in the W-type

detents.

Cutting Procedure

1. Press the latch and open the tool head.

2. Position the item to be cut in the tool head.

3. Close the tool head.

4. Pull the trigger to cut the item.

5. Release the trigger when the cut is complete.

6. The ram returns automatically.

Accessory Table

Task Blade

Copper and aluminum UC26

26 mm (1.00") max.

Copper and aluminum UC40

40 mm (1.56") max.

ACSR

Copperweld

ACAR

Guy strand

EHS guy strand UCACSR

Ground rod

Anchor rod

Soft bolts

Rebar

Threaded rod Threaded rod

DIN rail DIN rail

W-type Detents:

Press and slide the

adapter and/or die

into place.

Release to lock.

Important: W-type dies must be locked into

place or the die detents will be damaged.

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