Greenlee RK06AT Bedienungsanleitung

INSTRUCTION MANUAL

RK06AT

Hydraulic

Crimping Tool

99930900 IM 1369 REV 510/19

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any markings on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

RK06AT Hydraulic Crimping Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge at www.greenlee.com.

All specifications are nominal and may change as design

improvements occur. Greenlee Tools, Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

Blackburn is a registered trademark of Thomas & Betts.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2

Purpose ......................................................................... 2

Important Safety Information ..................................... 3-4

Identication.................................................................. 5

Specications................................................................ 5

Operation.................................................................... 6-7

Periodic Pressure Relief Valve Check............................ 7

Illustrations ................................................................. 8-9

Parts List ..................................................................... 10

Description

The RK06AT Hydraulic Crimping Tool is a dieless

crimping tool intended to crimp aluminum and copper

connectors onto electrical cable.

This crimping tool is to be coupled to any Greenlee or

Greenlee hydraulic pump capable of developing 700

bar (10,000 psi). Suggested pumps include:

Pump Type Model Number

Hand Pump ............................................................755

Electric Pump (120-Volt Models)............................975

980

960 SAPS

Greenlee PPS 1020

Electric Pump (220-Volt Models)..................976-22FS

976-22PS

980-22FS

980-22PS

Greenlee Intensifier ............................. H6710B*

H6710B1*

H6710B4*

* Requires PVA0021 Control Valve

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, dened below,

indicates the severity of the hazard. The message

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

Hazards which, if not avoided, COULD result in

severe injury or death.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

• Hand-tighten all couplers com-

pletely before operating the pump.

Do not use tools.

• Do not use hands to check for

leaks.

•Do not hold the hose or couplers

while the hydraulic system is

pressurized.

•Depressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

skin causing serious injury, gan-

grene or death. If you are injured by

escaping oil, seek medical attention

immediately.

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION

An incomplete crimp can cause a re.

• Use proper connector and cable combinations.

Improper combinations can result in an incomplete

crimp.

• Crimp until the pump has reached relief pressure. If

you do not achieve relief pressure you will have an

incomplete crimp.

Failure to observe these warnings could result in

severe injury or death.

Inspect tool before use. Replace any worn or

damaged parts. A damaged or improperly assembled

tool can break and strike nearby personnel.

Failure to observe this warning could result in severe

injury or death.

Keep hands away from the crimping

tool head when crimping.

Failure to observe this warning could

result in severe injury or death.

Follow the instructions and safety information sup-

plied with the pump.

Failure to observe this warning could result in severe

injury or death.

Use only Greenlee supplied hoses and couplers.

Other manufacturers’ components may fail.

Failure to observe this warning could result in severe

injury or death.

Do not operate the tool without a connector in place.

Damage to the ram or crimping tool head can result.

Failure to observe this precaution may result in injury

and property damage.

Note: Keep all decals clean and legible, and replace

when necessary.

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Identiﬁcation

Speciﬁcations

Crimping Tool

Length ..................................................................................................254 mm (10")

Width......................................................................................................127 mm (5")

Height...............................................................................................66.5 mm (2.62")

Mass/Weight ...................................................................................2.8 kg (6 lb 1 oz)

Crimping Capacities

Crimping Range .......................................................Copper — 4 AWG to 500 kcmil

Crimping Force................................................................................ 55 kN (6.2 tons)

RK06AT

1. Crimping Head

2. Coupler

3. Decal

4. Decal

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Operation

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

• Hand-tighten all couplers com-

pletely before operating the pump.

Do not use tools.

• Do not use hands to check for

leaks.

•Do not hold the hose or couplers

while the hydraulic system is

pressurized.

•Depressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

skin causing serious injury, gan-

grene or death. If you are injured by

escaping oil, seek medical attention

immediately.

An incomplete crimp can cause a re.

• Use proper connector and cable combinations.

Improper combinations can result in an incomplete

crimp.

• Crimp until the pump has reached relief pressure. If

you do not achieve relief pressure you will have an

incomplete crimp.

Failure to observe these warnings could result in

severe injury or death.

Keep hands away from the crimping

tool head when crimping.

Failure to observe this warning could

result in severe injury or death.

Follow the instructions and safety information sup-

plied with the pump.

Failure to observe this warning could result in severe

injury or death.

1. Follow the lug manufacturer’s instructions for appro-

priate cable strip length and surface preparation.

2. Insert cable fully into connector. Center the con-

nector between the nibs.

RIGHT

WRONG

Small connectors may become

wedged between the nibs of the tool.

Center the connector between the

four nibs before crimping.

Failure to observe this precaution

may cause property damage.

CRIMPING DIRECTION

1ST COMPRESSION

CRIMPING DIRECTION

SIDE A

CRIMPING DIRECTION

SIDE B

1ST COMPRESSION

SIDE A

1ST COMPRESSION

SIDE B

3. Using the sequence illustrated here, activate the

pump to advance the nibs. Continue crimping until

the pressure relief valve activates.

4. After achieving pressure relief, release the hydraulic

pressure at the pump. The ram will automatically

return to the start position and the nibs will retract.

5. Complete the number of crimps specied by the con-

nector manufacturer.

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Connector Selection

Tool Range: Copper — 4 AWG to 500 kcmil (except as noted ∆)

This tool is cUL and UL classiﬁed for use with the following connector brands:

CONNECTOR

TYPE

BARREL

TYPE ANDERSON BLACKBURN®BURNDY ILSCO PANDUIT T&B PENN-

UNION

NO. OF

CRIMPS*

Copper

Splices

Short VHSS CSP YS-L CT SCSS/SCS 54506–54518 BCU

4 to 4/0 AWG:

1 crimp

250 to

500kcmil:

2 crimps

Long VHS CU YS CTL SCL/SCH 54806–54818 BBCU

Copper

Lugs

Short VHCS CTL-2/CTL YA-2LN/YA-L/YA-2L

YA/YA-L-TC/YA-L-2TC

CSW

∆

CRA/CRB

LCAS/LCA

LCD

54106–54118

54206–54286 BLU

Long VHCL CTL-L/LCN YA-2N

CLN, CLW

∆

CRA-L/CRB-L

CRA-2L/CRB-2L

LCB/LCC 54906BE–54919BE

54854BE–54876BE BBLU

*Use the number of crimps listed in the last column instead of

the number provided with the connector.

∆

ILSCO Capacity: 4 AWG to 250 kcmil

NO GO

Periodic Pressure Relief Valve Check

Test the crimping tool periodically to ensure that the

pressure relief valve activates at the proper pressure.

Testing the Crimping Tool

1. Center a test slug between the nibs.

2. Activate the pump to advance the nibs. Continue

crimping until the pressure relief valve activates.

3. After achieving pressure relief, release the hydraulic

pressure at the pump. The ram will automatically

return to the start position and the nibs will retract.

4. Evaluate the test slug as follows:

• If the test slug does not t into GO slot, the pres-

sure relief valve is set too high. Send the pump to

an authorized Greenlee service center.

• If the test slug ts into the GO slot, the pressure

relief valve is set correctly.

• If the test slug ts into the NO GO slot, the pres-

sure relief valve is set too low. Send the pump to

an authorized Greenlee service center.

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Illustration

121

127

124

127

126

125

123 122

RK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Illustration

112

102

104

103

106

115

116

103

104

105

110

114

113

113 114

112

116

117

RK06AT Hydraulic Crimping Tool

Parts List

Key Part No. Description Qty

100 50017314 Head cover (LH) ........................................................................................ 1

101 50017322 Head cover (RH)........................................................................................ 1

102 50017292 Cam yoke assembly.................................................................................. 1

103 Roller bearings ........................................................................................ 12

104 Bearing retainers....................................................................................... 2

105 50060910 Compression spring.................................................................................. 2

106 50061003 Socket head cap screw, ø1/4-20 x 1 Nylock ............................................ 2

110 50060848 Fixed jaw................................................................................................... 1

112 50060856 Moving side jaw ........................................................................................ 2

113 50060864 Pivot roller ................................................................................................. 2

114 50060872 Pivot pin .................................................................................................... 2

115 Socket head cap screw, #10-32 x 1 ......................................................... 2

116 50017276 Spring pin.................................................................................................. 2

117 50017349 Spring pin.................................................................................................. 1

121 Socket head cap screw, #10-32 x .62 ...................................................... 1

122 50061054 Piston master cylinder .............................................................................. 1

123 50061046 Roll pin, ø5/32 x 1 ..................................................................................... 1

124 50060945 Main ram return spring.............................................................................. 1

125 50061062 Master cylinder ......................................................................................... 1

126 50061127 Spring anchor............................................................................................ 1

127 50061283 Seal kit ...................................................................................................... 1

128 90508238 Coupler w/dust cap (not shown)............................................................... 1

50060813 Decal, ID and warning............................................................................... 1

50018817 Decal, connector compatibility ................................................................. 1

Kits

50061291 Bearing/retainer kit (includes 103 and 104)

50017284 Quad point AT head assembly (includes 100-117)

50063081 10 test slugs with gage

50106368 Case, carrying

50060953 Head cover set

USA Tel: 800-435-0786

Fax: 800-451-2632

Canada Tel: 800-435-0786

Fax: 800-524-2853

International Tel: +1-815-397-7070

Fax: +1-815-397-9247

4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070

An ISO 9001 Company

www.greenlee.com

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