Greenlee HK06AT Bedienungsanleitung

INSTRUCTION MANUAL

HK06AT

Hydraulic

Crimping Tool

99930897 IM 1368 REV 710/19

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Description

The HK06AT Hydraulic Crimping Tool is a hand-held,

self-contained, dieless crimping tool intended to crimp

aluminum and copper connectors onto electrical cable.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any markings on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

HK06AT Hydraulic Crimping Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge at www.greenlee.com.

All specifications are nominal and may change as design

improvements occur. Greenlee Tools, Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

Blackburn is a registered trademark of Thomas & Betts.

Tellus is a registered trademark of Shell Oil Company.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2

Safety ............................................................................ 2

Purpose of this Manual ................................................. 2

Important Safety Information .....................................3–4

Identication.................................................................. 5

Specications................................................................ 5

Operation....................................................................... 6

Connector Selection...................................................... 7

Periodic Pressure Relief Valve Check............................ 7

Illustrations and Parts List ........................................8–12

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, dened below,

indicates the severity of the hazard. The message

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

Hazards which, if not avoided, COULD result in

severe injury or death.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

• Do not use hands to check for

leaks.

•Depressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

skin causing serious injury, gan-

grene, or death. If you are injured by

escaping oil, seek medical attention

immediately.

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION

An incomplete crimp can cause a re.

• Use proper connector and cable combinations.

Improper combinations can result in an incomplete

crimp.

•The handle load will drop suddenly to indicate a

completed crimp. If the handle load does not drop

suddenly, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

Inspect tool before use. Replace any worn or

damaged parts. A damaged or improperly assembled

tool can break and strike nearby personnel.

Failure to observe this warning could result in severe

injury or death.

• This tool is intended for two-handed operation.

Maintain a rm grip on both handles during opera-

tion. Using this tool in any other manner can result

in injury or property damage.

•Do not operate the tool without a connector in

place. Damage to the ram or crimping tool head

can result.

Failure to observe these precautions may result in

injury and property damage.

Note: Keep all decals clean and legible, and replace

when necessary.

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Identiﬁcation

Speciﬁcations

Crimping Tool

Length ............................................................................................. 552 mm (21.75")

Width...................................................................................................191 mm (7.5")

Height.................................................................................................63.5 mm (2.5")

Mass/Weight ...........................................................................................4.5 kg (9 lb)

Hydraulic Oil.................................................. 150 ml (0.3 pints) of Shell Tellus®T15

Crimping Capacities

Crimping Range .......................................................................#4 AWG to 500 kcmil

Crimping Force................................................................................ 55 kN (6.2 tons)

HK06AT

1. Crimping Head

2. Handle Lock

3. Release Lever

4. Pump Body

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Operation

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

• Do not use hands to check for

leaks.

•Depressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

skin causing serious injury, gan-

grene, or death. If you are injured by

escaping oil, seek medical attention

immediately.

An incomplete crimp can cause a re.

• Use proper connector and cable combinations.

Improper combinations can result in an incomplete

crimp.

•The handle load will drop suddenly to indicate a

completed crimp. If the handle load does not drop

suddenly, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

1. Follow the lug manufacturer’s instructions for appro-

priate cable strip length and surface preparation.

2. Insert cable fully into connector. Center the

connector between the nibs.

RIGHT

WRONG

Small connectors may become

wedged between the nibs of the tool.

Center the connector between the

four nibs before crimping.

Failure to observe this precaution

may cause property damage.

CRIMPING DIRECTION

1ST COMPRESSION

CRIMPING DIRECTION

SIDE A

CRIMPING DIRECTION

SIDE B

1ST COMPRESSION

SIDE A

1ST COMPRESSION

SIDE B

3. Using the sequence illustrated here, pump the

handles to advance the nibs. Continue to pump until

the pressure relief valve activates.

Note: Pressure relief occurs at approximately

55 kN (6.2 tons) and is indicated by an audible

“pop”.

4. After achieving pressure relief, the ram automatically

returns to the start position and the nibs retract.

5. Complete the number of crimps specied by the

connector manufacturer.

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Periodic Pressure Relief Valve Check

Test the crimping tool periodically to ensure that the

pressure relief valve activates at the proper pressure.

Testing the Crimping Tool

1. Center a test slug between the nibs.

2. Pump the handle to advance the nibs. Continue

pumping until the pressure relief valve activates.

3. After achieving pressure relief, the ram automatically

returns to the start position and the nibs retract.

4. Evaluate the test slug as follows:

• If the test slug does not t into GO slot, the pres-

sure relief valve is set too high. Send the crimping

tool to an authorized Greenlee service center.

• If the test slug ts into the GO slot, the pressure

relief valve is set correctly.

• If the test slug ts into the NO GO slot, the pres-

sure relief valve is set too low. Send the crimping

tool to an authorized Greenlee service center.

NO GO

Connector Selection

Tool Range: Copper — 4 AWG to 500 kcmil (except as noted ∆)

This tool is cUL and UL classiﬁed for use with the following connector brands:

CONNECTOR

TYPE

BARREL

TYPE ANDERSON BLACKBURN®BURNDY ILSCO PANDUIT T&B PENN-

UNION

NO. OF

CRIMPS*

Copper

Splices

Short VHSS CSP YS-L CT SCSS/SCS 54506–54518 BCU

4 to 4/0 AWG:

1 crimp

250 to

500kcmil:

2 crimps

Long VHS CU YS CTL SCL/SCH 54806–54818 BBCU

Copper

Lugs

Short VHCS CTL-2/CTL YA-2LN/YA-L/YA-2L

YA/YA-L-TC/YA-L-2TC

CSW

∆

CRA/CRB

LCAS/LCA

LCD

54106–54118

54206–54286 BLU

Long VHCL CTL-L/LCN YA-2N

CLN, CLW

∆

CRA-L/CRB-L

CRA-2L/CRB-2L

LCB/LCC 54906BE–54919BE

54854BE–54876BE BBLU

*Use the number of crimps listed in the last column instead of

the number provided with the connector.

∆

ILSCO Capacity: 4 AWG to 250 kcmil

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Illustration

38 13

27 1

50 18

14 39

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Illustration

112

102

104

103

106

115

106

103

104

105

110

114

113

114

112

117

116

100

101

HK06AT Hydraulic Crimping Tool

Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Illustration

205

201

204

203

202

206

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