Greenlee GATOR ES1000 Bedienungsanleitung

INSTRUCTION MANUAL

GATORTM

ES1000 BATTERY-POWERED

CUTTER

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

KEEPTHIS MANUAL

Table of Contents

Description .....................................................................2

Purpose..........................................................................2

Important Safety Information .........................................3

Identification................................................................4-5

Location of Decals .........................................................6

Specifications.................................................................6

Operation ....................................................................7-8

Maintenance ..................................................................9

Troubleshooting ...........................................................10

Disassembly.................................................................11

Reassembly .................................................................12

Exploded Views ......................................................13-15

Parts List .................................................................16-18

Description

The Greenlee ES1000 Gator™ cutter is a hand-held,

battery-operated cutter intended to be used to cut the

following materials:

• Copper and aluminum cable up to (1-1/2") 40 mm

diameter

• ACSR (aluminum cable, steel-reinforced) up to

(1-1/2") 40 mm diameter

• Standard Guy strand up to (3/4") 20 mm diameter

(not EHS)

• Ground rod up to (5/8") 16 mm diameter

• Wire rope up to (5/8") 16 mm diameter

• Rebar (reinforcing Bar) up to (1/2") 13 mm diameter

Purpose

This instruction manual is intended to familiarize personnel

with the safe operation and maintenance procedures for

the following Greenlee Tools:

ES1000 GATOR™ Battery-Powered Cutter

Keep this manual available to all personnel.

Replacement manuals are available upon request

at no charge.

and are registered trademarks of

Greenlee Textron.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any decals on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

This tool is not insulated. When

using this tool near energized

electrical lines use proper personal

protective equipment.

Failure to observe this warning can

result in severe injury or death.

Skin Injection Hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily

punctures skin; if injured, seek

medical attention immediately to

remove oil.

Failure to observe this warning can

result in serious injury, gangrene or

death.

Do not use solvents or flammable

cleaners to clean the cutter. Solvents

could ignite and cause serious injury

or death.

Do not cut cable under tension. Cable will fall and

may strike nearby personnel.

Failure to observe this warning can result in severe

injury or death.

IMPORTANT SAFETY INFORMATION

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury

or property damage. The signal word, defined below,

indicates the severity of the hazard. The message after

the signal word provides information for preventing or

avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in severe

injury or death.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

SAFETY

ALERT

SYMBOL

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning will

result in severe injury or death.

Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

IMPORTANT SAFETY INFORMATION

Do not allow any object to contact the battery

terminals.

• Do not immerse batteries in liquid. Liquid may

create a short circuit and damage the battery.

If batteries are immersed, contact your service

center for proper handling.

• Do not place the battery into a pocket, tool

pouch, or tool box with conductive objects.

Conductive objects may create a short circuit

and damage the battery.

• Do not place a battery on moist ground or grass.

Moisture may create a short circuit and damage

the battery.

Failure to observe these precautions can result in

injury or property damage.

• Do not cut EHS (extra-high strength) guy wire.

EHS guy wire will damage the blades.

• Do not use this tool for continuous use. After

30 – 40 cutting cycles, allow the tool to cool for

15 minutes.

• Do not secure this tool in a vise. A vise can

damage the housing.

• Do not use this tool in rain or wet conditions.

Any moisture inside the housing can damage

internal circuitry.

• Use this tool for manufacturer’s intended use

only.

Failure to observe these precautions can result in

injury or property damage.

• Do not store the battery at more than 140°F

(60°C). Damage to the battery can result.

• Do not use another manufacturer’s charger.

Other manufacturer’s chargers may overcharge

and damage the battery.

• Do not attempt to open the battery. It contains

no user-serviceable parts.

Failure to observe these precautions can result in

injury or property damage.

Do not dispose of battery in a fire. The battery will

vent harmful vapors and can explode.

Failure to observe this warning may result in

severe injury or death.

Keep hands away from blades.

Failure to observe this warning can

result in serious injury.

Wear eye protection when using

this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

Identification

1. Trigger

2. Retract Button

3. Locking Flange

4. Cutting Head

5. Housing

6. Battery Load Display

7. Battery

8. Trigger Lock

9. Hand Guard

10. Moveable Cutting Blade

11. Fixed Cutting Blade

12. Oil Reservoir

13. Oil Plug

412 & 13

under cover

Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

Location of Decals

Specifications

Crimper

Length................................................................................... 15.45" (39.2 cm)

Width ............................................................................................. 3" (7.6 cm)

Height ........................................................................................ 12" (30.5 cm)

Mass/Weight (with battery)....................................................12.3 lbs (5.6 kg)

Sound Level .................................................................... 75 dB (A) at 1 meter

Vibration .......................................................................................... < 2.5 m/s2

Motor Voltage ...................................................................................... 12 VDC

Hydraulic Oil ................................................ 0.1 pint (50 ml) Shell Tallus T 15

Cutting Capacities

Cutting Force.........................................................................60 kN (6.7 tons)

Cuts per Charge .................................................approximately 50 per charge

Battery

Charging Voltage...................................................................................... 12 V

Charging Time.......................................................................................1 Hour

Capacity:

Copper and aluminum cable ......................................................1.5" (40 mm)

ACSR..........................................................................................1.5" (40 mm)

Guy Strand ..................................................................................75" (20 mm)

Ground Rod.................................................................................63" (16 mm)

Rebar...........................................................................................50" (13 mm)

Wire Rope....................................................................................63" (16 mm)

500 5981.5

500 5982.3

on opposite side

Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

Operation

This tool is not insulated. When

using this tool near energized

electrical lines use proper personal

protective equipment.

Failure to observe this warning can

result in severe injury or death.

Keep hands away from blades.

Failure to observe this warning can

result in serious injury.

•Do not cut EHS guy wire. EHS guy wire will

damage the blades.

•Do not use this tool for continuous use. After

30 –40 cutting cycles, allow the tool to cool for

15 minutes.

•Do not secure this tool in a vise. A vise can

damage the housing.

•Do not use this tool in rain or wet conditions.

Any moisture inside the housing can damage

internal circuitry.

•Use this tool for manufacturer’s intended use

only.

Failure to observe these precautions can result

in injury or property damage.

Do not cut cable under tension. Cable will fall and

may strike nearby personnel.

Failure to observe this warning can result in severe

injury or death.

Wear eye protection when using

this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

Operation (cont’d)

Charging the Battery

Read the instructions supplied with the charger for

explanation of proper use.

Testing the Battery

A flickering battery load display indicates a low charge

level. A constant light when the tool is in neutral also

indicates a low charge.

Note: It is normal for the battery load display to light at

both the beginning of a cutting cycle and at the

point of maximum pressure.

Cutting Cable

1. Open the head by lifting the locking flange.

2. Position the cable in the open cutting head.

3. Close the cutting head.

4. Push down on the trigger lock. Pull the trigger.

The blades will begin to close.

5. The blade will return automatically at the end of

the cut.

Note: Any time during the cut the blade can be

returned by pushing the retract button

momentarily.

6. Return trigger lock to its original locked position.

Pull trigger to cut

Push trigger lock down

to release

Push to retract blade

Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

Each Operating Day

Before Use:

Inspect blades for damage, such as cracks, gouges or

chips. If blade is damaged, replace before using cutter.

Maintenance

Monthly

1. Thoroughly clean all surfaces.

2. Check the oil level.

3. Oil the bolt joints.

4. Lubricate blades with a Teflon or WD40-type

lubricant.

Annually

1. Change the hydraulic oil

2. Return the tool to an authorized Greenlee service

center for inspection.

General

The hydraulic oil needs to be changed annually or every

8000 cuts.

Store the cable cutter in the carrying case when it is not

in use.

Checking the Oil Level

1. Remove the two screws holding the tank housing

cover.

2. Remove the tank housing cover.

3. Point the cutting head towards the ground and

remove the oil plug. Refill reservoir if necessary.

4. Replace the oil plug and the tank housing cover.

Recommended Hydraulic Oils

AVIA HVI 15

Shell Tellus T 15

MOBIL DTE 11

NUTO H 15

•Keep hands and fingers away

from closing blades.

•Lock trigger when not in use.

Skin Injection Hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily

punctures skin; if injured, seek

medical attention immediately to

remove oil.

Failure to observe this warning

can result in serious injury, gan-

grene or death.

After Use:

1. Clean all exposed surfaces with a slightly damp

cloth and a mild detergent. Dry all exposed

surfaces.

2. Clean out metal chips from around the blades.

3. Check the charge level of the battery. Charge if

necessary. See the battery charger instructions.

4. Fully retract and lock the blades. Place the cable

cutter in the carrying case and store in a cool, dry

place.

Do not use solvents or flammable

cleaners to clean the cutter.

Solvents could ignite and cause

serious injury or death.

Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATORTM ES1000 Battery-Powered Cutter

BEFORE YOU BEGIN

1. Make sure that the battery is charged. Recheck the

battery after several minutes to make sure the

battery is holding its charge.

Troubleshooting

PROBLEM PROBABLE CAUSE POSSIBLE REMEDY

Tool doesn’t operate. Crimper battery contacts are bent. Reform contacts.

Dirt or other contaminants in the Clean tool.

cutting head of the tool.

Blade stops before operation Oil level is low. Check oil level. Fill reservoir if

is complete. necessary.

Air in hydraulic system. Pull trigger and hold release lever

simultaneously. Hold for approximately

10 seconds.

Exceeded capacity of cutter. Use alternate cutting method.

LED flashes constantly. Battery charge is low. Recharge battery.

Low battery life. Battery is exhausted. Replace battery.

Service

Should your battery-powered cable cutter require service, return it to an authorized Greenlee service center.

Customer Center and Field Service: 800/435-0786

Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865

2. Use a NONFLAMMABLE contact cleaner or pencil

eraser to clean the electrical contacts on the battery

and cable cutter.

3. Reinstall battery and check the tool again.

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