Greenlee GATOR ETS8 Bedienungsanleitung

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

GATOR®ETS8

Battery-powered

Cable Tray Cutter

Serialnummer

Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

All specications are nominal and may change as design improve-

ments occur. Greenlee Textron Inc. shall not be liable for damages

resulting from misapplication or misuse of its products.

GATOR is a registered trademark of Greenlee Textron Inc.

Tellus is a registered trademark of Shell Oil Company.

KEEP THIS MANUAL

Table of Contents

Description ..................................................................... 2

Safety ............................................................................. 2

Purpose of this Manual .................................................. 2

Important Safety Information ..................................... 3–4

Identication................................................................... 5

Specications................................................................. 5

Operation.....................................................................6-7

Maintenance................................................................... 8

Troubleshooting.............................................................. 8

Illustrations ................................................................9-10

Parts List ...................................................................... 11

Description

The ETS8 Battery-powered Cable Tray Cutter is a

hand-held, self-contained cutting tool intended to

be used to cut wire, basket-style cable trays up to

8.0mm diameter.

Safety

Safety is essential in the use and maintenance of Green-

lee tools and equipment. This manual and any markings

on the tool provide information for avoiding hazards and

unsafe practices related to the use of this tool. Observe

all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

ETS8 Battery-powered Cable Tray Cutter

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge.

Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

IMPORTANT SAFETY INFORMATION

This symbol is used to call your attention to

hazards or unsafe practices which could result in

an injury or property damage. The signal word,

dened below, indicates the severity of the hazard.

The message after the signal word provides infor-

mation for preventing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL

result in severe injury or death.

SAFETY

ALERT

SYMBOL

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning

could result in severe injury or death.

Skin injection hazard:

Do not use hands to check for

oil leaks. High pressure oil easily

punctures skin causing serious

injury, gangrene, or death. If injured,

seek medical help immediately to

remove oil.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from

ying debris or hydraulic oil.

Do not use solvents or ammable

liquids to clean the cutting tool.

Solvents or ammable liquids could

ignite and cause serious injury or

property damage.

Electric shock hazard:

This tool is not insulated. When

using this unit near energized

electrical lines, use proper personal

protective equipment.

Failure to observe this warning could

result in severe injury or death.

Greenlee / A Textron Company 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

IMPORTANT SAFETY INFORMATION

Note: Keep all decals clean and legible, and replace

when necessary.

Pinch points:

Keep hands away from the cutting

head when cutting.

Failure to observe this warning could

result in severe injury or death.

Do not dispose of batteries in a re. They will vent

fumes and may explode.

Failure to observe this warning could result in severe

injury from harmful fumes or burns from ying debris.

Inspect tool before use. Replace any worn or

damaged parts. A damaged or improperly assembled

tool can break and strike nearby personnel.

Failure to observe this warning could result in severe

injury or death.

• Do not operate the tool without cutting blades.

Damage to the ram or cutting head can result.

• This tool is not designed for continuous use.

After 100 cutting cycles, allow the cutting tool to

cool for 15 minutes.

• Do not place the tool in a vise. The cutting tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, we recommend air-drying the

tool before use if it becomes soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Do not allow anything to contact the battery

terminals.

• Do not immerse the batteries in liquid. Liquid

may create a short circuit and damage the

battery. If batteries are immersed, contact your

service center for proper handling.

• Do not place the battery into a pocket, tool

pouch, or tool box with conductive objects.

Conductive objects may create a short circuit

and damage the battery.

• Do not place a battery on moist ground or

grass. Moisture may create a short circuit and

damage the battery.

Failure to observe these precautions may result in

injury or property damage.

• Do not store the battery at more than 60 °C

(140 °F). Damage to the battery can result.

• Do not use another manufacturer’s charger.

Other manufacturers’ chargers may overcharge

and damage the battery.

• Do not attempt to open the battery. It contains

no user-serviceable parts.

Failure to observe these precautions may result in

injury or property damage.

Do not perform any service or maintenance other

than as described in this manual. Injury or damage

to the tool may result.

Failure to observe this precaution may result in

injury and property damage.

Greenlee / A Textron Company 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

IdentiﬁcationIdentiﬁcation

Speciﬁcations

1. Cutting Blades

2. Cutting Head

3. Retract Button

4. Battery Lock

5. Battery Cartridge

6. Trigger

7. LED Display

Cable Tray Cutting Tool

Length ............................................................................................... 325 mm (12.8")

Width................................................................................................. 60 mm (2-3/8")

Depth ................................................................................................ 80 mm (3-1/8")

Mass/Weight (with battery)...................................................................1.3 kg (2.9 lb)

Sound Level .............................................................................. 70 dB (A) at 1 meter

Vibration .................................................................................................... < 2.5 m/s2

Hydraulic Oil...................................................................................Shell Tellus®T 15

Cutting Capacities

Average Cutting Time................................................................................2 seconds

Average Cuts per Charge (.191 dia. cable tray) ...........................approximately 250

Battery

Charging Voltage............................................................................................... 9.6 V

Charging Time.................................................................................................30 min

Greenlee / A Textron Company 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

Operation

• Do not operate the tool without cutting blades.

Damage to the ram or cutting head can result.

• This tool is not designed for continuous use.

After 100 cutting cycles, allow the cutting tool to

cool for 15 minutes.

• Do not place the tool in a vise. The cutting tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, we recommend air-drying the

tool before use if it becomes soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Pinch points:

Keep hands away from the cutting

head when cutting.

Failure to observe this warning could

result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When

using this unit near energized

electrical lines, use proper personal

protective equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from

ying debris or hydraulic oil.

Greenlee / A Textron Company 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

Operation (cont’d)

Charging the Battery

Read the instructions supplied with the battery charger.

LED Display

This tool is equipped with a special circuit board incor-

porating several important features to inform the user

about the current status of the unit. The LED signals in

the following cases:

Important features of the ETS Cable Tray

Cutting Tool

1. The hydraulic unit incorporates an automatic retrac-

tion, which returns the piston and moveable blade

to the starting position when the maximum cutting

force is achieved.

2. The unit is equipped with a special brake, which

stops the forward motion of the piston when the

trigger is released.

3. The cutting head of the ETS8 has been designed

to turn 360° around the longitudinal axis in order

to gain the best access to tight corners and other

difcult working areas.

Operating the Tool

1. Check cutting head to ensure the piston and

moveable blade are fully retracted. If necessary, pull

the retract slide in the direction of the arrow.

2. After positioning the wire/bolt between the open

cutting blades, actuate the trigger to start the

cutting cycle.

Note: The cutting process can be interrupted at

any moment by releasing the trigger. By actuating

the retract slide, the piston and moveable blade will

return to the starting position.

3. After reaching the maximum operating pressure, the

piston and moveable blade will automatically return

to the starting position.

Signal Duration When it occurs What it means

a few seconds of battery insertion self check - O.K.

ﬂashing

glowing for after cutting battery discharged

20 seconds

ﬂashing for after cutting time for inspection

20 seconds (2Hz) and preventive

maintenance

20 sec. glowing after cutting

battery discharged—

and ﬂashing time for inspection

intermittently and preventive

maintenance

Greenlee / A Textron Company 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

Maintenance

Each Operating Day

Before use:

1. Inspect cutting blades for wear or damage such as

cracks, gouges, or chips.

2. Inspect the tool for damage or leaks. If damage is

detected, return the tool to an authorized Greenlee

service center for inspection.

Skin injection hazard:

Do not use hands to check for

oil leaks. High pressure oil easily

punctures skin causing serious

injury, gangrene, or death. If injured,

seek medical help immediately to

remove oil.

Do not use solvents or ammable

cleaners to clean the tool body.

Solvents could ignite, causing

serious injury or property damage.

After use:

1. Wipe all tool surfaces clean with a damp cloth and

mild detergent.

Troubleshooting

Before You Begin

1. Make sure that the battery is charged. Recheck

the battery after several minutes to make sure the

battery is holding its charge.

Tool is inoperative. Dirt, contaminants, etc., in ram area Clean tool.

of tool.

Cutting tool battery contacts Reform contacts.

damaged.

Tool components worn or damaged. Return tool to an authorized

Greenlee service center.

Ram stops during operation. Oil level is low. Return tool to an authorized

Greenlee service center.

Air in hydraulic system. Pull trigger and hold retract button

simultaneously. Hold for approximately

10 seconds.

LED display glows Battery charge low. Charge or replace battery.

continuously for 20 seconds.

Tool loses oil. Damaged internal seal. Return tool to an authorized

Greenlee service center.

2. Use a nonﬂammable contact cleaner or pencil

eraser to clean the electrical contacts on the battery

and cutting tool.

3. Reinstall the battery and check the tool again.

Probable Cause

Problem Probable Remedy

2. Fully retract the ram. Place the tool in the carrying

case. Store in a cool, dry place.

3. Charge the battery.

Monthly

Thoroughly clean all surfaces.

Annually or After 10,000 Cuts

Return the tool to an authorized Greenlee service center

for inspection.

Greenlee / A Textron Company 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

141

10 11

146

150

149

144

143

147

142

148

145

141

140

Illustrations

Main

Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

ETS8 Battery-powered Cable Tray Cutter

Illustrations (cont’d)

Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly

Motor Assembly

55 50

36 37

123

122

121

120

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