Groen HY-3E Bedienungsanleitung

This manual provides information for:

OPERATOR MANUAL

IMPORTANT INFORMATION, KEEP FOR OPERATOR

PART NUMBER 128174, REV G (07/14)

HY-3E(CE) & HY-5E(CE)

HYPERSTEAM™

ATMOSPHERIC CONVECTION

STEAMER

INTERNATIONAL

· Self Contained

· Electric Heated

· Capacity: 3 or 5 Steamer Pans (305 x 508 x 64mm)

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND

WARNINGS CONTAINED IN THIS MANUAL.

WARNING

Improper installation, adjustment, alteration, service

or maintenance can cause property damage, injury or

death. Read the installation, operating and maintenance

instructions thoroughly before installing or servicing this

equipment.

NOTIFY CARRIER OF DAMAGE AT ONCE

It is the responsibility of the consignee to inspect the container upon receipt of

same and to determine the possibility of any damage, including concealed dam-

age. Unied Brands suggests that if you are suspicious of damage to make a

notation on the delivery receipt. It will be the responsibility of the consignee to le

a claim with the carrier. We recommend that you do so at once.

Manufacture Service/Questions 888-994-7636.

Information contained in this document is known to be current and accurate at the time

of printing/creation. Uniﬁed Brands recommends referencing our product line websites,

uniﬁedbrands.net, for the most updated product information and speciﬁcations.

1055 Mendell Davis Drive

Jackson, MS 39272

888-994-7636, fax 888-864-7636

uniﬁedbrands.net

2 OM-HY/3E(CE) & HY/5E(CE)

IMPORTANT - READ FIRST - IMPORTANT

THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH THE INSTALLATION

AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE AT THE TIME. PARTICULAR ATTENTION

MUST BE PAID TO THE FOLLOWING:

I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS

ELECTRICITY AT WORK REGULATIONS

HEALTH AND SAFETY AT WORK ACT

FIRE PRECAUTIONS ACT

LOCAL AND NATIONAL BUILDING REGULATIONS

USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE PRECAUTIONS ACT. IN

PARTICULAR THEY SHOULD BE AWARE OF THE NEED FOR REGULAR SERVICING BY A COMPETENT PERSON TO

ENSURE THE CONTINUED SAFE AND EFFICIENT PERFORMANCE OF THE APPLIANCE.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.

UPON COMPLETION OF THE INSTALLATION, THE OWNERS MANUAL SHOULD BE HANDED TO THE

USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE CORRECT

OPERATION AND MAINTENANCE OF THE APPLIANCE.

THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE, AND SHALL BE OPERATED BY QUALIFIED PERSONS. IT

IS THE RESPONSIBILITY OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT USERS WEAR SUITABLE

PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT THAT, SOME PARTS WILL, BY NECESSITY,

BECOME VERY HOT AND WILL CAUSE BURNS IF TOUCHED ACCIDENTALLY.

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE

ADJUSTED BY THE INSTALLER.

WARNING: AVOID ANY EXPOSURE TO THE STEAM COMING OUT WHEN OPENING THE DOOR. BEFORE

ATTEMPTING ANY SERVICING, ENSURE THAT THE ELECTRICAL SUPPLY IS DISCONNECTED.

WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND

PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO

THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

CAUTION: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE RIGHT SIDE VENTS, OR WITHIN 12

INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHARBROILER OR KETTLE.

CAUTION: LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR, TO AVOID DRAINAGE

PROBLEMS.

WARNING: TO AVOID DAMAGE OR INJURY, FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A

UNIT.

CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.

WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.

WARNING: BLOCKING THE DRAIN IS HAZARDOUS.

IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.

OM-HY/3E(CE) & HY/5E(CE) 3

IMPORTANT: DO NOT ALLOW ANY WATER TRAPS IN THE LINE. A TRAP CAN CAUSE PRESSURE TO BUILD UP

INSIDE THE CAVITY DURING STEAMING, WHICH WILL MAKE THE DOOR GASKET LEAK.

WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN

CAUSE BURNS.

WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC POWER SUPPLY.

KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS.

NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.

WARNING: ALLOW COOKING CHAMBER TO COOL BEFORE CLEANING.

WARNING: CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH

CLEANING AGENT. USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY DE-LIMING

AGENT MANUFACTURER.

WARNING: DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI).

WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED

TURNING.

WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE LEFT AND RIGHT SIDE PANELS HAVE BEEN

RETURNED TO THEIR PROPER LOCATIONS.

NOTICE: DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS ANY SULFAMIC ACID OR ANY

CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS

UNCLEAR, CONSULT THE MANUFACTURER.

NOTICE: DO NOT USE ANY DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE

OR THAT IS ALKALINE.

WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR

AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE

OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY AUTHORIZED

PERSONNEL WILL VOID ALL WARRANTIES.

WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH BEFORE

SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.

IMPORTANT - READ FIRST - IMPORTANT

4 OM-HY/3E(CE) & HY/5E(CE)

Important Operator Warnings ....................................................page 2-3

References.................................................................................... page 4

Equipment Description.................................................................. page 5

Inspection and Unpacking ............................................................ page 5

Water Conditioning ....................................................................... page 6

Installation & Start-Up ................................................................ page 7-9

Operation ................................................................................ page 10-11

Cleaning.................................................................................. page 12-13

Maintenance................................................................................. page 14

Troubleshooting............................................................................ page 14

Electrical Schematic ............................................................. page 21-22

Service Procedures ............................................................. page 23-34

Service Log ................................................................................. page 35

UNDERWRITERS LABORATORIES, INC.

333 Pngsten Road

Northbrook, Illinois 60062

NATIONAL FIRE PROTECTION ASSOCIATION

60 Batterymarch Park

Quincy, Massachusetts 02269

NFPA/70 The National Electrical Code

NSF INTERNATIONAL

789 N. Dixboro Rd.

P.O. Box 130140

Ann Arbor, Michigan 48113

KLENZADE SALES CENTER

ECOLAB, Inc.

370 Wabasha

St. Paul, Minnesota 55102

800 328-3663 or 612 293-2233

Table of Contents

References

OM-HY/3E(CE) & HY/5E(CE) 5

Your Groen HY-3E or HY-5E HyPerSteam Convection Steamer is designed to give years

of service. It has a stainless steel cavity (cooking chamber) which is served by an

independent atmospheric steam generator which is electrically heated. A powerful

blower circulates the steam in the cavity to increase heating efﬁciency.

The cavity holds up to three (HY-3E) or ﬁve (HY-5E) standard steam table pans. A 1.5

mm thick stainless steel case encloses the cavity, the steam generator and the control

compartment that houses electrical components. Door hinges are reversible (the door

may be set to open from the left or right). Operating Controls are on the front panel.

Model HY-3E steamers and HY-5E steamers are equipped with fully electronic

controls and a button activated, pre-programmed CLEAN cycle. These units are readily

identiﬁed by their unique control panels, with touch pad controls, and the distinctive

symbol for steam is integrated into the panel.

Both units are distinguished by the addition of a “fuse box” which allows the operator

to change fuses without removing panels.

The drain system on all models includes a spray condenser, which helps keep steam

from escaping from the chamber and cools drain water.

Equipment Description

The HY-5E steamer holds ﬁve standard 305 mm

x 508 mm x 64 mm deep pans.

The HY-3E steamer holds three standard 305

mm x 508 mm x 64 mm deep pans.

Inspection & Unpacking

The HY-3E or HY- 5E will be delivered completely assembled in a heavy shipping carton

attached to a skid. On receipt, inspect the carton carefully for exterior damage.

Carefully cut the straps around the carton and detach the sides of the carton from the

skid. Pull the carton up off the unit. Be careful to avoid personal injury or equipment

damage from staples which might be left in the carton walls.

Write down the model number, serial number and installation date. Keep this information

for reference. Space for these entries is provided at the top of the Service Log in the

back of this manual.

When starting installation, lift the unit straight up off the skid. Check packing materials

to make sure loose parts such as the condensate drip tray are not discarded with this

material.

CAUTION

SHIPPING STRAPS ARE UNDER TENSION

AND CAN SNAP BACK WHEN CUT.

CAUTION

THIS UNIT WEIGHS 82 KG (HY-3E) OR 105 KG

(HY-5E). YOU SHOULD GET HELP AS NEEDED

TO LIFT THIS WEIGHT SAFELY.

6 OM-HY/3E(CE) & HY/5E(CE)

Water Conditioning

It is essential to supply the steam generator with water that will not form scale or cause

corrosion. Even though the steam generator is engineered to minimize scale formation

and the effects of corrosion, their development depends on the quality of your water and

the number of hours per day you operate the equipment.

Most water supplies are full of minerals and chemicals which are not suitable for use in

a steam generator.

Water quality varies from state to state and city to city. It is necessary that you know

and understand the quality of the water you are using. Your water utility can tell you

about the minerals and chemicals in your water. The water going to the steam generator

should be within these guidelines

Water Pressure 30-60 psi

PH 7 to 9

Hardness less than 60 ppm

TDS 30 to 60 ppm

Chlorine and Chloramine less than 0.1 ppm

Total Chloride less than 30 ppm

Silica less than 12 ppm

Undissolved Solids less than 5 microns

1. Do not rely on unproven water treatments which are sold for scale prevention or

scale removal. They don’t always work. The best way to prevent scale is to supply

the purest possible water (30 - 60 ppm TDS).

2. If your water contains scale-forming minerals, as most water does, use a well-

maintained water softener. Whether an exchangeable softener cartridge or a

regenerating system is chosen, a regular exchange schedule is essential.

3. Installing a water meter between the softener and the steamer will provide an

accurate gauge of water use, and will help determine when to exchange cartridges

or regenerate the softener. Using a water softener will provide longer generator life,

higher steam capacity, and reduce maintenance requirements.

4. If you notice a slowdown in steam production, have the unit checked for scale

build-up. Heavy scale reduces the unit’s ability to boil water and can even cause

heating elements in the steam generator to overheat and burn out.

A BSPT connection is provided

at the rear of the steamer.

The optional second water connection can

reduce treated water requirements.

OM-HY/3E(CE) & HY/5E(CE) 7

Installation & Start-Up

WARNING

THE UNIT MUST BE INSTALLED BY

PERSONNEL WHO ARE QUALIFIED TO

WORK WITH ELECTRICITY AND PLUMBING.

IMPROPER INSTALLATION CAN CAUSE

INJURY TO PERSONNEL AND/OR DAMAGE

TO THE EQUIPMENT. THE UNIT MUST

BE INSTALLED IN ACCORDANCE WITH

APPLICABLE CODES.

ELECTRICAL SUPPLY CONNECTION

1. Panel Removal

Open the wiring and control panel by removing the screws on the right side panel.

Slide the panel forward, and set it aside.

2. Supply Voltage

The unit must be operated at the rated nameplate voltage.

3. Phase Selection

Refer to heater schematics (Pages 21 and 22) for wiring information.

4. Terminal Block

The terminal block for incoming power is located at the back of the control

compartment. The ground terminal is located in the wiring compartment near the

terminal block.

5. Supply Wire

To determine the type of wire you need for the power supply, ﬁnd the operating

voltage and phase on the unit data plate. Use the correct wire size to meet the

current demand as shown in the table, below and as required by regulations. The

knockout hole is sized for a 35 mm conduit ﬁtting.

The HY-3E HyPerSteam™ and HY-5E model convection steamers operate at 400

Volts (Three Phase ‘delta” with Neutral) or 230 Volts (One Phase). Separate part

numbers are offered for 50 Hz and 60 Hz operation to supply the appropriate

electro-mechanical timer, since they synchronize with the Mains Power frequency.

Model Voltage Max. Kw Nominal

Current Demands

HY-3E 400 - 3 Phase 8 13 Amps

230 - 1 Phase 8 33 Amps

HY-5E 400 - 3 Phase 15.5 23 Amps

230 - 1 Phase 15.5 63 Amps

Connect appropriate wiring as described in the wiring diagram located on the

inside of the unit’s right side panel. Incoming power connections are shown at left.

CAUTION

DO NOT INSTALL THE UNIT WITH THE RIGHT

OR LEFT SIDE VENTS BLOCKED OR WITHIN

305 mm OF A HEAT SOURCE (SUCH AS A

BRAISING PAN, DEEP FRYER, CHAR BROILER

OR KETTLE). TO AVOID DRAINAGE PROBLEMS,

LEVEL THE UNIT FRONT TO BACK.

CAUTION

THE UNIT MUST HAVE A SEPARATE GROUND

WIRE FOR SAFE OPERATION.

WARNING

TO AVOID DAMAGE OR PERSONAL INJURY,

FOLLOW THE ELECTRICAL SCHEMATIC

EXACTLY WHEN CONNECTING THE UNIT.

HY-3E Electrical Connections

HY-5E Terminal Block

8 OM-HY/3E(CE) & HY/5E(CE)

6. Equipotential Terminal

In accordance with national regulations, each unit are ﬁtted with an equipotential

terminal.

7. Branch Circuit Protection

Each HY-3E Steamer should have its own branch circuit protection. Current and

power demands for the different units are as shown in the table on page seven.

WATER CONNECTION(S)

Water pressure in the line should be between 30 and 60 PSIG (210 and 420 kPa) and

deliver a ﬂow rate of 5.7 to 11.4 liters per minute. If pressure is above 60 PSIG (420

kPa), a pressure regulator will be needed.

A 3/4” BSPT connector is used to attach the water supply to the inlet valves. Minimum

water feed line diameter is 1/2” (13 mm). Use a washer in the hose connection. Do not

allow the connections to leak, no matter how slowly. Treated (softened) water goes to the

right (seen from the rear of the unit) and untreated water goes to the left. Connections

are made as shown on the previous pages.

On each water line, install a WRAS approved double-check valve or an equally

effective back ﬂow preventative device in the incoming cold water lines at the point

of connections to the steamer and in compliance with all local plumbing codes. This

installation must be per WRAS-IRN R160 Schedule 2-15 (1).

Water Quality Requirements: For proper steam generator performance, Total Dissolved

Solids (TDS) should not exceed 30 parts per million (ppm), and the water pH should be

7.1 or higher.

DRAIN CONNECTION

Level the steamer front to back, or even pitch it slightly to the rear by adjusting the bullet

feet on the stand or cabinet base.

A two inch (50mm) [HY-5E] or 1½ inch (38 mm) [HY-3E] ID hose should be attached to

the drain pipe and elbow supplied. It must be rated for 100ºC water.

There must be at least one-half inch free air gap between the end of the hose and the

building drain. The free air gap should be as close as possible to the unit drain. There

must also be no other elbows or other restrictions between the unit drain and the two

inch free air gap.

Install the drain line with a constant downward pitch. IMPORTANT: Do not allow water

traps in the line. A trap can cause pressure build-up in the cavity, which may cause the

door gasket to leak.

Installation & Start-Up

The equipotential terminal is located

on the left rear of the units.

WARNING

DO NOT CONNECT THE DRAIN DIRECTLY TO A

BUILDING DRAIN. BLOCKING THE DRAIN IS

HAZARDOUS.

CAUTION

DO NOT USE PLASTIC PIPE. DRAIN MUST BE

RATED FOR VERY HOT WATER.

OM-HY/3E(CE) & HY/5E(CE) 9

FACTORY STACKED UNITS

This section is applicable only if you are installing factory-stacked units. If you plan to

stack steamers yourself, whether purchasing a new one for stacking or a kit to stack

two units you already own, you will require OM-HY-3E(S), RETROFIT SUPPLEMENT (Part

Number 121014). These instructions are also valid for stacking HY-5E steamers.

Installing stacked steamers is similar to installing a single unit. The steamers are stacked

and assembled at the factory and delivered with the water connections and drain hoses

required for a single point connection.

1. Water Connection

The same water supply connection is used for both units. At the water level inlet

valve a 3/4” BSPT connector (garden hose type) is used for the water supply.

Treated water (softened) is connected to the right valve ﬁtting (looking from the

rear of the unit) and untreated water to the left ﬁtting.

2. Electrical Supply Connection

Separate, individual electrical connections will be required for each steamer in the

stack. Each Steamer must have its own branch circuit protection.

3. Water Connection

Steamers must be leveled front to back, or pitched to the rear (maximum 6 mm) by

adjusting the bullet feet on the cabinet or stand base.

For HY-3E a 38 mm (1½ inch) and for HY-5E or 50 mm (2 inch) ID hose may be

attached to the unit drain. It must be rated for 100ºC.

Ensure that there is a free air gap between the end of the unit drain and the

building drain. This gap should be as close as possible to the unit drain. Do not

allow elbows or restrictions between the unit and the free air gap.

COUNTER-MOUNTED UNITS

This section is applicable if the steamer will be mounted to a counter. All four edges of

the bottom of the steamer must be sealed with RTV to the counter if the 4 inch legs are

not used. Counter must be made of a noncombustible material such as metal or tile.

Installation & Start-Up

WARNING

DO NOT CONNECT THE UNIT DRAIN DIRECTLY

TO THE BUILDING DRAIN.

CAUTION

DO NOT USE PLASTIC PIPE. DRAIN MUST BE

RATED FOR VERY HOT WATER.

Rear view of (2) HY-5E. NOTE: Some drain parts

(elbow, clamps) for single models are packed

inside the steamer cavity. Stacked units are

factory assembled. Installation is the same for

stacked HY-5E and HY-3E units.

Proper Drain Line Connection. Drain Line must

have a constant downward pitch of at least 6

mm (¼”) per foot. Connection is 38 mm (1½”)

for HY-3E, 50 mm (2”) for HY-5E. (3)HY-3E

shown.

10 OM-HY/3E(CE) & HY/5E(CE)

CONTROLS

Operator controls are on the front right of the unit. The control panel has the following

touch pads and indicator lights. (Your controls may have either words or the symbols

shown below):

The ON/OFF touch pad gets the HyPerSteam ready for use, or shuts it off.

The READY indicator light shows that the steam generator is at standby

temperature and the cavity is hot enough to begin steaming.

The CLEANING indicator lights when the unit is operating in the cleaning

mode.

The SERVICE indicator light shows when the water level probes have

stopped working, and need to be cleaned (normally an indication of lime

deposits). When one probe is not working, the SERVICE light ﬂashes brieﬂy

every few seconds, but the unit continues to operate. De-lime the unit as

soon as possible. If the problem continues, both probes may fail. Then the

steamer stops working, the light will ﬂash repeatedly and the beeper will

sound. At this point you must turn off the power and contact an Authorized

Groen Service Representative for repair.

The HI TEMP indicator light comes on when the steam generator is too hot.

The unit will automatically shut off, and cannot be turned on again until the

steam generator cools and the HI TEMP light goes out.

The TIMING indicator light stays on when the timer is running.

The CLEAN touch pad is used to start the automatic 50 minute cleaning

cycle.

The timer is used in three ways:

1. In the OFF position the steam generator stays at a low boil or “holding”

temperature.

2. When a cook time is set, the unit steams until the timer reaches OFF. The steaming

stops, a red light comes on and a beeper sounds.

3. With the timer turned to the ON position, the unit steams continuously. The green

light stays lit. The steamer will not time down.

Operation

WARNING

ANY POTENTIAL USER OF THE EQUIPMENT

SHOULD BE TRAINED IN SAFE AND CORRECT

OPERATING PROCEDURES.

WARNING

WHEN YOU OPEN THE DOOR, STAY AWAY

FROM THE STEAM COMING OUT OF THE

UNIT. THE STEAM CAN CAUSE BURNS.

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