Grundfos SCALA Bedienungsanleitung

SCALA

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

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SCALA 2 PUMP GUIDE at InspectApedia.com

English (GB)

English (GB) Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions describe Grundfos

SCALA domestic water supply pumps.

Sections 1-4 give the information necessary yo be able to

unpack, install and start up the product in a safe way.

Sections 5-14 give important information about the product, as

well as information on service, fault finding and disposal of the

product.

CONTENTS

Page

1. General information

1.1 Target group

These installation and operating instructions are intended for

professional installers.

1.2 Symbols used in this document

1. General information 2

1.1 Target group 2

1.2 Symbols used in this document 2

2. Receiving the product 3

2.1 Inspecting the product 3

2.2 Scope of delivery 3

3. Installing the product 3

3.1 Location 3

3.2 System sizing 3

3.3 Mechanical installation 3

3.4 Foundation 3

3.5 Installation examples 4

3.6 Suction pipe length 5

3.7 Electrical connection 5

4. Starting up the product 5

4.1 Priming the pump 5

4.2 Starting the pump 5

4.3 Shaft seal run-in 6

5. Storing and handling the product 6

5.1 Handling 6

5.2 Storing 6

5.3 Winterizing 6

6. Product introduction 6

6.1 Product description 6

6.2 Application 6

6.3 Pumped liquids 6

6.4 Identification 7

7. Control functions 8

7.1 Menu overview, SCALA2 8

8. Operating the controller 9

8.1 Setting the outlet pressure 9

8.2 Locking and unlocking the operating panel 9

8.3 Expert settings, SCALA2 9

8.4 Resetting to factory settings 9

9. Starting up the product after shutdown or standstill 10

9.1 Deblocking the pump 10

9.2 Controller settings 10

9.3 Priming 10

10. Servicing the product 10

10.1 Maintaining the product 10

10.2 Customer service information 11

10.3 Service kits 11

11. Taking out of operation 11

12. Fault finding the product 11

12.1 Grundfos Eye operating indications 11

12.2 Fault resetting 11

12.3 Fault finding chart 12

13. Technical data 14

13.1 Operating conditions 14

13.2 Mechanical data 14

13.3 Electrical data 14

14. Disposal 14

Warning

Prior to installation, read this document and the quick

guide. Installation and operation must comply with

local regulations and accepted codes of good

practice.

Warning

This product can be used by children of eight years

and up and persons with reduced physical, sensory

or mental capabilities or lack of experience and

knowledge if they are under supervision or have

been instructed in the safe use of the product and

understand the hazards involved.

Children must not play with the product.

Cleaning and maintenance of the product must not

be made by children without supervision.

Caution

This pump has been evaluated for use with water

only.

Warning

Risk of electric shock.

This pump has a grounding conductor and

grounding-type attachment plug. To reduce the risk

of electric shock, be certain that the pump is

connected only to a properly grounded,

grounding-type receptacle.

Warning

If these safety instructions are not observed, it may

result in personal injury.

Warning

If these instructions are not observed, it may lead to

electric shock with consequent risk of serious

personal injury or death.

Caution

If these safety instructions are not observed, it may

result in malfunction or damage to the equipment.

Note

Notes or instructions that make the job easier and

ensure safe operation.

English (GB)

2. Receiving the product

2.1 Inspecting the product

Check that the product received is in accordance with the order.

Check that the voltage and frequency of the product match

voltage and frequency of the installation site. See section

6.4.1 Nameplate.

2.2 Scope of delivery

The box contains the following items:

• 1 Grundfos SCALA pump

• 1 quick guide

• 1 safety instructions booklet.

3. Installing the product

3.1 Location

The pump can be installed indoors or outdoors, but it must not be

exposed to frost.

We recommend that you install the pump near a drain or in a drip

tray connected to a drain in order to lead away possible

condensation from cold surfaces.

3.1.1 Minimum space

The pump requires a minimum space of 430 x 215 x 325 mm (17

x 8.5 x 12.8 inches).

Even though the pump does not require much space, we

recommend that you leave enough space for service and

maintenance access.

3.1.2 Installing the product in frosty environment

Protect the pump from freezing if it is to be installed outdoors

where frost may occur.

3.2 System sizing

The pump is factory-set to three bar outlet pressure which can be

adjusted according to the system in which it is incorporated.

The tank precharge pressure is 1.25 bar (18 psi).

In case of suction lift of more than six metres, the pipe resistance

on the outlet side must be at least two metres water column or 3

PSI at any given flow in order to obtain optimum operation.

3.3 Mechanical installation

3.4 Foundation

Fasten the pump to a solid horizontal foundation by means of

screws through the holes in the base plate. See figures 2and 1.

Fig. 1 Horizontal foundation

Fig. 2 Base plate

3.4.1 Pipework

Make sure that the pump is not stressed by the pipework.

The pumps are equipped with flexible connections, ± 5 °, to

facilitate the connection of inlet and outlet pipes. The inlet and

outlet ports can be loosened by turning the union nuts by hand.

1. Carefully screw the inlet and outlet connections on to the inlet

and outlet ports using a pipe wrench or similar tool.

2. Then fit the connections to the inlet and outlet holding the

connections with one hand, and tightening the union nuts with

the other hand. See fig. 3.

Fig. 3 How to fit the connections

Caution

If the unlikely event of an internal leakage occurs, the

liquid will be drained through the bottom of the pump

and/or through the pump cover instead of causing

damage to the pump.

Install the pump in such a way that no undesirable

collateral damage can arise.

Warning

The system in which the pump is incorporated must

be designed for the maximum pump pressure.

Warning

Before starting any work on the product, make sure

that the power supply has been switched off and that

it cannot be accidentally switched on.

TM06 5729 5315TM06 3809 1015

A 130 mm 5.12 inches

B 181 mm 7.13 inches

C 144 mm 5.67 inches

Caution

Always loosen and tighten inlet and outlet union nuts

by hand.

TM06 4318 1915

English (GB)

3.4.2 How to reduce noise in the installation

Vibrations from the pump may be transferred to the surrounding

structure and create noise in the 20-1000 Hz spectrum, also

called the bass spectrum.

Correct installation using a vibration-damping rubber pad, flexible

hoses and correctly placed pipe hangers for rigid pipes can

reduce the noise experienced by up to 50 %. See fig. 4.

Place pipe hangers for the rigid pipes close to the connection of

the flexible hose.

Fig. 4 How to reduce noise in the installation

3.5 Installation examples

Fittings, hoses and valves are not supplied with the pump.

3.5.1 Mains water pressure boosting

Fig. 5 Mains water pressure boosting

3.5.2 Suction from a well

Fig. 6 Suction from a well

3.5.3 Suction from freshwater tank

Fig. 7 Suction from freshwater tank

TM06 4321 1915TM06 4347 2015

Pos. Description

1 Highest tapping point

2 Pipe hangers and supports

3 Isolating valves

4 Flexible hoses

5 Bypass valve

6Optional pressure-reducing valve on the inlet side if the

inlet pressure can exceed 10 bar (145 psi)

Optional pressure-relief valve on the outlet side if the

installation cannot stand up to a pressure of 6 bar (87

psi)

8Drip tray. Install the pump on a small stand to avoid the

ventilation holes from being flooded.

9 Pressure gauge

10 Mains water pipe

Rubber pad

Pipe hanger for rigid pipe

Flexible hose

TM06 4349 2015

Pos. Description

1 Highest tapping point

2 Isolating valve

Inlet filter.

If the water can contain sand, gravel or other debris,

please install a filter on the inlet side to protect the pump

and installation.

4 Foot valve with strainer

H1 Maximum suction lift is 8 m (29 ft)

H2 Inlet pipe must be submersed at least 0.5 m (1.64 ft)

TM06 4348 2015

Pos. Description

1 Highest tapping point

2 Pipe hangers

3 Isolating valve

4 Flexible hoses

5 Drain to sewer

6 Foot valve with strainer

7 Freshwater tank

H2 H1

min1

English (GB)

3.6 Suction pipe length

The overview below shows the different possible pipe lengths,

depending on the vertical pipe length.

The overview is only intended as a guide.

Fig. 8 Suction pipe length

Preconditions:

Maximum flow velocity: 1 l/s (16 gpm)

Inside roughness of pipes: 0.01 mm (0.0004 inch).

3.7 Electrical connection

3.7.1 Plug connection

The pump incorporates current and temperature dependent

motor protection.

3.7.2 Connections without plug

4. Starting up the product

4.1 Priming the pump

1. Unscrew the priming plug and pour minimum 1.7 litres (0.45

gallons) of water into the pump housing. See fig. 9.

2. Screw the priming plug on again.

4.2 Starting the pump

1. Open a tap to prepare the pump for venting.

2. Insert the power plug into the socket or turn on the power

supply and the pump will start.

3. When water flows without air, close the tap.

4. Open the highest tapping point in the installation, preferably a

shower.

5. Adjust the pressure to the required pressure by means of the

buttons.

6. Close the tapping point.

Startup has been completed.

Fig. 9 Priming the pump

TM06 4372 2115

DN 32 DN 40

[m (ft)] L

[m (ft)] H

[m (ft)] L

[m (ft)]

0 (0) 68 (223) 0 (0) 207 (679)

3 (10) 43 (141) 3 (10) 129 (423)

6 (20) 17 (56) 6 (20) 52 (171)

7 (23) 9 (30) 7 (23) 26 (85)

8 (26) 0 (0) 8 (26) 0 (0)

Size Inside pipe diameter Pressure loss

DN 32 28 mm (1.1 inches) 0.117 m/m (5 psi/100 ft)

DN 40 35.2 mm (1.4 inches) 0.0387 m/m (1.6 psi/100 ft)

Warning

Check that the voltage and frequency of the product

match voltage and frequency of the installation site.

Warning

If the power supply cable is damaged, it must be

replaced by the manufacturer, his service agent or

similarly qualified persons in order to avoid hazard.

Warning

As a precaution, the product must be connected to a

socket with earth connection.

Note

We recommend that you fit the permanent

installation with an earth leakage circuit breaker

(ELCB) with a tripping current < 30 mA.

Warning

The electrical connection must be carried out by an

authorised electrician in accordance with local

regulations.

Warning

Before making any connections in the product, make

sure that the power supply has been switched off and

that it cannot be accidentally switched on.

The product must be connected to an external mains

switch with a contact gap of at least 3 mm (0.12 inch)

in all poles.

Caution

Do not start the pump until it has been filled with

liquid.

Note

If the suction depth exceeds 6 m (20 ft), it may be

necessary to prime the pump more than once.

Caution

Always tighten priming and drain plugs by hand.

TM06 4204 1615

English (GB)

4.3 Shaft seal run-in

The shaft-seal faces are lubricated by the pumped liquid,

meaning that there may be a certain amount of leakage from the

shaft seal.

When the pump is started up for the first time, or when the shaft

seal has been replaced, a certain run-in period is required before

the leakage is reduced to an acceptable level. The time required

for this depends on the operating conditions, that is, every time

the operating conditions change, a new run-in period will be

started.

Under normal conditions, the leaking liquid will evaporate. As a

result, no leakage will be detected.

5. Storing and handling the product

5.1 Handling

5.2 Storing

In case the pump is to be stored for a period of time, drain it and

store it in a dry location.

Temperature range during storing must be -40 to 70 °C (104 to

158 °F).

5.3 Winterizing

If the pump is going to be out of operation during the winter and

can be exposed to frost, it must be disconnected from the power

supply and winterized.

Proceed as follows:

1. Stop the pump by means of the on/off button .

2. Disconnect the power supply.

3. Open a tap to release the pressure in the pipe system.

4. Close the isolating valves and/or drain the pipes.

5. Gradually loosen the priming plug to release the pressure in

the pump.

6. Remove the drain plug to drain the pump. See fig. 10.

Fig. 10 Draining the pump

5.3.1 Startup after the winter

Check that the pump is not blocked by following the steps in

section 9.1 Deblocking the pump.

See section 4. Starting up the product.

6. Product introduction

6.1 Product description

Fig. 11 Grundfos SCALA pump

6.2 Application

The pump is suitable for pressure boosting of fresh water in

domestic water supply systems.

6.3 Pumped liquids

The pump is designed for clean fresh water and chlorinated water

< 300 ppm.

Caution

Take care not to drop the pump as it may break.

TM06 4203 1615

TM06 3818 1015

Pos. Description

1 Air valve for built-in pressure tank

2 Operating panel. See section 7. Control functions.

3 Nameplate. See section 6.4.1 Nameplate.

4Plug for access to pump shaft. See section

9.1 Deblocking the pump.

5 Priming plug. See section 4.1 Priming the pump.

6Outlet opening. With ± 5 ° flexible connection. See

section 3.4.1 Pipework.

7Inlet opening. With ± 5 ° flexible connection. See section

3.4.1 Pipework.

8 Drain plug. See section 5.3 Winterizing.

9 Ventilation holes. Must not be flooded.

English (GB)

6.4 Identification

6.4.1 Nameplate

Fig. 12 Example of nameplate

6.4.2 Type key

TM06 4340 2015

Pos. Description

1 Type designation

2 Product number

3 Serial number

4 Production code (year and week)

5 Maximum head

6 Minimum head

7 Rated head

8 Rated flow rate

9 Maximum ambient temperature

10 IP class

11 Maximum operation pressure

12 Maximum liquid temperature

13 Minimum and maximum rated power

14 Model

15 Voltage and frequency

16 Approvals

17 Minimum and maximum rated current

DK-8850 Bjerringbro, Denmark

SCALA2 3-45 AKCHDE

Model A

200-240V 50/60Hz

Made in Serbia

P/N 99999999

S/N 

P/C 1519

Hmax

Hmin

Hnom

Qnom

45 m

16 m

27 m

3m /h

45 C/

55 C

Tamb.max

IPX4D

I(A)

Min.

Max.

P1(W)

0.01

2.8 550

Tliq.max/Psyst.max:

1MPa

NRP XXX-XXX-XXXXXX

PCS XXXXX.XX.XX 04-6292.2.41-2003

LSPr-022-IDN

SCALA23-45AKCHDE

Type range

SCALA1 Economy

SCALA2 Comfort

Rated flow rate

3: [m3/h]

Maximum head

45: [m]

Material code

A: Standard

Supply voltage

K: 1 x 200-240 V, 50/60 Hz

M: 1 x 208-230 V, 60 Hz

V: 1 x 115 V, 60 Hz

W: 1 x 100-115 V, 50/60 Hz

Motor

C: High-efficiency motor with frequency converter

Mains cable and plug

A: Cable with plug, IEC type I, AS/NZS3112, 2 m

B: Cable with plug, IEC type B, NEMA 5-15P, 6 ft

C: Cable with plug, IEC, type E&F, CEE7/7, 2 m

D: Cable without plug, 2 m

G: Cable with plug, IEC type G, BS1363, 2 m

H: Cable with plug, IEC type I, IRAM 2073, 2 m

J: Cable with plug, NEMA 6-15P, 6 ft

Controller

D: Integrated frequency converter

Thread

A: R 1" EN 1.4308

C: NPT 1" EN 1.4308

E: R 1" composite material

F: NPT 1" composite material

English (GB)

7. Control functions

7.1 Menu overview, SCALA2

Fig. 13 SCALA2 operating panel

7.1.1 Pressure indicator, SCALA2

The pressure indicator shows the required outlet pressure from

1.5 to 5.5 bars (22 to 80 psi) in 0.5 bar (7.5 psi) intervals. The

illustration below shows a pump set to 3 bar (44 psi) indicated by

two green lights and a pump set to 3.5 bar (51 psi) indicated by

one green light.

Fig. 14 SCALA2 outlet pressure indication

Fig. 15 Pressure indication table

7.1.2 Indicator lights, SCALA2

* For fault number 4, dry-running, the pump must be reset

manually. For fault number 4, water shortage, and the

remaining faults, 1, 2, 3, 5, 6 and 7, the pump will reset

whenever the cause has disappeared or been remedied. See

section 8.3.2 Auto reset.

For further information about system status, see section

12.1 Grundfos Eye operating indications.

TM06 3301 5114

SCALA2 Function

On/off

Increases the outlet pressure

Decreases the outlet pressure

Resets alarms

Indicates the required outlet pressure

Indicates that the pump has been stopped manually

Indicates that the operating panel is locked

TM06 4345 2015

TM06 4187 1615

Note

The pressure settings 4.5, 5.0 and 5.5 bar (65, 73

and 80 psi) require a minimum positive inlet pressure

which is maximum 4 bar (58 psi) lower than the

required outlet pressure.

Example: If the required outlet pressure is 5 bar, the

minimum inlet pressure must be 1 bar (14.5 psi).

Indications Description

Operating indications

The operating panel is locked

Power supply failure

The pump is blocked, e.g. the shaft seal has

seized up

Leakage in the system

Dry-running or water shortage*

The maximum pressure has been exceeded or

the setpoint cannot be reached

The maximum runtime has been exceeded

The temperature is outside the range

BAR PSI Water colum kPa MPa

[m]

5.5 80 55 550 0.55

5.0 73 50 500 0.50

4.5 65 45 450 0.45

4.0 58 40 400 0.40

3.5 51 35 350 0.35

3.0 44 30 300 0.30

2.5 36 25 250 0.25

2.0 30 20 200 0.20

1.5 22 15 150 0.15

}

English (GB)

8. Operating the controller

8.1 Setting the outlet pressure

Adjust the outlet pressure by pressing .

8.2 Locking and unlocking the operating panel

The operating panel can be locked, which means that the buttons

do not function and no settings can be changed accidentally.

How to lock the operating panel

1. Hold down the buttons simultaneously for three

seconds.

2. The operating panel is locked when symbol lights up.

How to unlock the operating panel

1. Hold down the buttons simultaneously for three

seconds.

2. The operating panel is unlocked when symbol turns off.

8.3 Expert settings, SCALA2

The expert setting menu allows the installer to toggle between the

functions "Auto reset", "Anti cycling" and "Maximum continuous

operating time".

8.3.1 Accessing the expert settings

Proceed as follows:

1. Hold down the button for five seconds.

2. The symbol will start flashing to indicate that the expert

settings are active.

The pressure indicator now acts as the expert "menu". A flashing

green diode is the cursor. Move the cursor using the

buttons, and toggle the selection on or off using the button.

The diode for each setting will light up when the setting is active.

Fig. 16 Expert "menu" overview

8.3.2 Auto reset

The factory setting for "Auto reset" is "on".

On:

This function allows the pump to automatically check if the

operating conditions are back to normal. If the operating

conditions are back to normal, the alarm indication will be reset

automatically.

The "Auto reset" function works in the following way:

For indications, see section 7.1.2 Indicator lights, SCALA2.

Off:

All alarms must be reset manually by means of the button.

8.3.3 Anti cycling

The factory setting for "Anti cycling" is "off".

This function monitors the stops and starts of the pump.

Off:

If the pump starts 40 times in a fixed pattern, there will be an

alarm. The pump will remain in operation as normal.

On:

If the pump starts and stops in a fixed pattern, there is a leakage

in the system, and the pump will stop and show alarm 3.

8.3.4 Maximum continuous operating time

The factory setting for "Maximum continuous operating time" is

"off".

This function is a timer that can turn off the pump if it runs

continuously for 30 minutes.

Off:

If the pump exceeds the running time of 30 minutes, the pump will

run depending on the flow.

On:

If the pump exceeds the running time of 30 minutes, the pump will

stop after 30 minutes of continuous operation, and it will show

alarm 6. This alarm will always need to be reset manually.

8.4 Resetting to factory settings

The pump can be reset to factory setting by pressing the

buttons simultaneously for five seconds.

Note

Expert settings are for installers only.

Move cursor up

Move cursor down

Toggle settings

TM06 4346 2015

Auto reset

Anti cycling

Maximum continuous

operating time

Exit expert "menu"

Indication Action

Water shortage

The pump will attempt eight restarts at

five-minute intervals. If not successful,

this cycle will be repeated after 24 hours.

Dry running

(pump not primed) Prime the pump and reset it manually.

All other indications

The pump will attempt three restarts

within the first 60 seconds, then eight

restart attempts at five-minute intervals. If

not successful, this cycle will be repeated

after 24 hours.

Leakage in the system.

Maximum runtime exceeded.

English (GB)

9. Starting up the product after shutdown or

standstill

9.1 Deblocking the pump

The end cover incorporates a plug which can be removed by

means of a suitable tool. This makes it possible to deblock the

pump shaft if it has seized up as a result of inactivity.

Fig. 17 Deblocking the pump

9.2 Controller settings

The pump will remember the controller settings even if it is turned

off.

9.3 Priming

If the pump has been drained, it must be filled with liquid before

startup. See section 4. Starting up the product.

10. Servicing the product

10.1 Maintaining the product

10.1.1 Insect filter

The pump has an insect filter to prevent insects from nesting in

the pump.

The filter is placed on the bottom and can easily be removed and

cleaned with a stiff brush. See fig. 18.

Clean the insect filter once a year or as needed.

Fig. 18 Insect filter

10.1.2 Inlet and outlet valves

The pump is maintenance-free, but we recommend that you

check and clean the inlet and outlet non-return valves once a

year or as needed.

Fig. 19 SCALA pump

To remove the inlet non-return valve, follow the steps below:

1. Turn off the power supply and disconnect the power plug.

2. Shut off the water source.

3. Open a tap to release the pressure in the pipe system.

4. Close the isolating valves and/or drain the pipes.

5. Gradually open and remove the priming plug. See fig. 19 (5).

6. Remove the drain plug and drain the pump. See fig. 19 (8).

7. Unscrew the union nut holding the inlet connection. See fig.

19 (7). Depending on the installation type, it may be

necessary to remove the pipes from both the inlet and outlet

connections.

8. Pull out the inlet connection.

9. Pull out the inlet non-return valve.

10. Clean the non-return valve with warm water and a soft brush.

11. Assemble the components in reverse order.

To remove the outlet non-return valve, follow the steps

below:

1. Turn off the power supply and disconnect the power plug.

2. Shut off the water source.

3. Open a tap to release the pressure in the pipe system.

4. Close the isolating valves and/or drain the pipes.

5. Gradually open and remove the priming plug. See fig. 19 (5).

The plug and non-return valve are one unit.

6. Clean the non-return valve with warm water and a soft brush.

7. Assemble the components in reverse order.

Fig. 20 Outlet and inlet non-return valves

Warning

Before starting any work on the product, make sure

that the power supply has been switched off and that

it cannot be accidentally switched on.

TM06 4202 1615

Warning

Before starting any work on the product, make sure

that the power supply has been switched off and that

it cannot be accidentally switched on.

TM06 4537 2515

TM06 3818 1015TM06 4331 1915

Outlet non-return valve

Inlet non-return

valve

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