GSi PNEG-2105 Bedienungsanleitung

PNEG-2105

30' Tower Dryer Ladder Installation

Assembly Instructions

PNEG-2105

Version: 1.0

Date: 07-21-16

2PNEG-2105 30' Tower Dryer Ladder Installation

All information, illustrations, photos, and specifications in this manual are based on the latest

information available at the time of publication. The right is reserved to make changes at any

time without notice.

Table of Contents

PNEG-2105 30' Tower Dryer Ladder Installation 3

Contents

Chapter 1 Introduction .......................................................................................................................................... 4

Chapter 2 Safety ..................................................................................................................................................... 5

Safety Guidelines .................................................................................................................................. 5

Cautionary Symbols Definitions ............................................................................................................ 6

Safety Cautions ..................................................................................................................................... 7

Safety Sign-Off Sheet ......................................................................................................................... 13

Chapter 3 Assembly Instructions ....................................................................................................................... 14

Ladder to Platform Mounting Details ................................................................................................... 14

Ladder Assembly ................................................................................................................................ 16

Ladder Splice Detail ............................................................................................................................ 19

Ladder Safety Cage Layout ................................................................................................................ 20

Ladder Safety Cage Sections ............................................................................................................. 21

Ladder Safety Bell Cage Section ........................................................................................................ 23

Chapter 4 Parts List ............................................................................................................................................. 25

30' Tower Dryer Ladder Parts (GT4-1598) .......................................................................................... 25

Chapter 5 Warranty .............................................................................................................................................. 29

4PNEG-2105 30' Tower Dryer Ladder Installation

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could

result in personal injury or equipment damage.

INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all

quantities are correct. The customer should report and note any damage or shortage on the bill of lading

to justify their claim to the transport company.

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily

accessible when needed.

This warranty provides you the assurance that the company will back its products when defects appear

within the warranty period. In some circumstances, the company also provides field improvements, often

without charge to the customer, even if the product is out of warranty. Should the equipment be abused,

or modified to change its performance beyond the factory specifications, the warranty will become void

and field improvements may be denied.

PNEG-2105 30' Tower Dryer Ladder Installation 5

2. Safety

Safety Guidelines

Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is

written to help you understand safe operating procedures and problems that can be encountered by the

operator and other personnel when using this equipment. Save these safety guidelines for future

reference.

As owner or operator, you are responsible for understanding the requirements, hazards, and precautions

that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.

Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in

SERIOUS INJURY or DEATH.

This equipment must be installed in accordance with the current installation codes and applicable

regulations,whichmust be carefullyfollowedin all cases.Authorities having jurisdictionmust be consulted

before installations are made.

When necessary, you must consider the installation location relative to electrical, fuel and water utilities.

Personnel operating or working around equipment must read this manual. This manual must be delivered

with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the

equipment.

ST-0001-3

2. Safety

6PNEG-2105 30' Tower Dryer Ladder Installation

Cautionary Symbols Definitions

Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential

safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we

use the symbols that are defined below.

DANGER

WARNING

CAUTION

NOTICE

This symbol indicates an imminently hazardous situation

which, if not avoided, will result in serious injury or death.

This symbol indicates a potentially hazardous situation

which, if not avoided, can result in serious injury or death.

This symbol indicates a potentially hazardous situation which,

if not avoided, can result in minor or moderate injury.

This symbol is used to address practices not related to

personal injury.

This symbol indicates a general hazard.

This symbol indicates a prohibited activity.

This symbol indicates a mandatory action.

ST-0005-2

2. Safety

PNEG-2105 30' Tower Dryer Ladder Installation 7

Safety Cautions

Use Personal Protective Equipment

Eye

Protection

Hearing

Protection

Hand

Protection

Head

Protection

Respiratory

Protection Foot

Protection

Fall

Protection

• Use appropriate personal protective equipment:

• Wear clothing appropriate to the job.

• Remove all jewelry.

• Tie long hair up and back.

ST-0004-1

Install and Operate Gas-Fired Equipment Properly

• Gas-fired equipment should be installed by a qualified pipe fitter and

must conform with local codes.

• For Canada: The equipment shall be installed in accordance with the

Natural Gas and Propane Installation Code, CSA B149.1, or the

Propane Storage and Handling Code, CSA B149.2, or applicable

provincial regulations, which should be carefully followed in all

cases. Authorities having jurisdiction should be consulted before

installations are made.

• For the United States: The equipment shall be installed in

accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54.

ST-0016-2

Maintain Equipment and Work Area

• Understand service procedures before doing work. Keep area

clean and dry.

• Never service equipment while it is operating. Keep hands, feet,

and clothing away from moving parts.

• Keep your equipment in proper working condition. Replace worn

or broken parts immediately.

ST-0003-1

2. Safety

8PNEG-2105 30' Tower Dryer Ladder Installation

Follow Safety Instructions

• Warning: If the information in the manual is not followed exactly, a

fire or explosion can result, causing property damage, personal

injury or loss of life.

• Carefully read all safety messages in this manual and safety signs

on your machine. Keep signs in good condition. Replace missing or

damaged safety signs. Be sure new equipment components and

repair parts include the current safety signs. Replacement safety

signs are available from the manufacturer.

• Learn how to operate the machine and how to use controls

properly. Do not let anyone operate without instruction.

• If you do not understand any part of this manual or need

assistance, contact your dealer.

• Retain these instructions for future reference.

ST-0025-3

For Your Safety

• If you smell gas:

- Do not try to light any appliance.

- Extinguish any open flames.

- Do not touch any electrical switch.

- Immediately call your gas supplier. Follow the gas supplier’s

instructions.

- If you cannot reach your gas supplier, call the fire department.

• The use and storage of gasoline and other flammable vapors and liquids

in open containers in the vicinity of this appliance is hazardous.

• Improper installation, adjustment, alteration, service or maintenance can

cause property damage, injury or death. Read the installation, operating

and maintenance instructions thoroughly before installing or servicing

this equipment. Installation and service must be performed by a qualified

installer, service agency or the gas supplier.

ST-0024-1

Fall Hazard

• Keep access door closed while on a platform to avoid falls.

• Always use proper personal protective equipment and proper

clothing when using equipment. Failure to follow safety

precautions can result in severe injury or death.

ST-0042-2

2. Safety

PNEG-2105 30' Tower Dryer Ladder Installation 9

Maintain Equipment and Work Area

• Understand service procedures before doing work.

• Keep area clean and dry.

• Do not service equipment while it is operating. Disconnect and

lock-out power and fuel supply before entering equipment or before

performing maintenance.

• Keep your equipment in proper working condition. Replace worn

or broken parts immediately.

• Depressurize the fuel train before disassembling for service.

• Allow the fan to run for 20 minutes with the burner off to purge

products of combustion and to cool the components before entering.

• Check regularly for any developing gas plumbing leaks. Do not

operate the dryer if any gas leak is detected. Shut down and repair

before further operation.

ST-0030-2

Exercise Caution When Drying Flammable Grains

• Be aware that some grains are highly flammable including, but not

limited to, rapeseed, canola, linseed, sunflower and milo.

• All grain and seed must be whole (minimal cracking or crushing),

clean, and dust free before drying.

• Avoid dust and chaff from being drawn into the fan and heater.

• To reduce risk of fire, keep the fan, heater, drying plenum, and ducts

clean at all times.

• In the event of a fire (or suspected fire):

1. Shutdown the entire dryer.

2. Turn off the fuel at the tank or supply valve.

3. Shut off and lock electrical power.

4. Evacuate the area.

5. Call the fire department.

ST-0032-1

2. Safety

10 PNEG-2105 30' Tower Dryer Ladder Installation

Maintain Equipment and Work Area

• Equipment is intended for the use of grain drying only. Any other use is

a misuse of this equipment.

• The operating instructions in this manual pertain to the common cereal

grains as indicated. When drying any other grain, contact GSI for

additional recommendations.

• Be certain that capacities of auxiliary conveyors are matched to dryer

metering capacities.

• On LP fired units, set pressure regulator to avoid excessive gas

pressure applied to the burner during ignition and operation. Do not

exceed maximum recommended drying temperatures.

• Equipment has sharp edges that can cause serious injury. To avoid

injury, handle sharp edges with caution and use proper protective

clothing and equipment at all times.

• All guards must be in place before and during operation. Images of

guards removed in this manual are for illustration purposes only.

• Use caution when working around high-speed fans, gas burners,

augers and auxiliary conveyors which can start automatically.

• Keep hands, feet, and clothing away from moving parts.

• Do not bypass any safety device or interlock.

• Do not enter the dryer or bin while it is operating.

• Do not operate in an area where combustible material will be

drawn into the dryer.

ST-0034-2

Stay Clear of Hoisted Equipment

• Always use proper lifting or hoisting equipment when assembling or

disassembling equipment.

• Do not walk or stand under hoisted equipment.

• Always use sturdy and stable supports when needed for installation.

Not following these safety precautions creates the risk of falling

equipment, which can crush personnel and cause serious injury

or death.

ST-0047-1

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