Haier TP180REL Technisches Datenblatt
Direct System Models Indirect System Models
TP180REL TP180JEL
TP300REL TP300JEL
TP180REF TP180JEF
TP300REF TP300JEF
TP180RNL (*) TP180JNL (*)
TP300RNL (*) TP300JNL (*)
TP180RNF (*) TP180JNF(*)
TP300RNF (*) TP300JNF(*)
(*)without electric heater
Manual for Installation and Operation
Solar Water Heater
WARNING: Use copper pipe ONLY. Plastic pipe MUST NOT be used.
It is a requirement of a solar water heater installation that all pipe work be in copper and not
plastic, due to the effects of high water temperatures.
Content
Product Features
Safety Consideration(Read it before use) 3
4
4
4
5
6
9
10
10
15
15
11
8
8
7
7
Installation of Solar Collector
Connection of Valves and Pipe Fittings
Installation of Water Storage Tank
Water Injection into Water Tank
Circuit Connections
Installation Consideration
Installation Introduction
Technical Parameters
Packing List
Troubleshooting
Cleaning and Servicing
Exploded View
Connection of Pipeline
Filling the Heat Exchange Jacket(For Indirect System)
2
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8
How to Drain Water Tank
................................
Note
Correct Disposal of this product
This marking indicates that this product should not be disposed with other
household wastes throughout the EU. To prevent possible harm to the
environment or human health from uncontrolled waste disposal, recycle it
responsibly to promote the sustainable reuse of material resources. To return
your used device, please use the return and collection systems or contact the
retailer where the product was purchased. They can take this product for
environmental safe recycling.
Symbol Explanation
Indicate the behavior to be prohibited.
Indicate the events to be considered.
Indicate the behavior shall be implemented.
If this water heater is installed with electric heater, you
it carefully.
need to read
Do not drink hot water in the water heater directly or use it for similar purpose.
Do not use the broken power cable.
It is prohibited to switch on the water heater by the wet hands, for it is dangerous
electric shocked.
to be
It is prohibited to install, disassemble, repair, maintain and reform the water
non-professional personnel.
heater by the
The water may drip from the discharge pipe of the temperature & pressure valve,
discharge pipe must be left open to the atmosphere.
and the
Children should be supervised to ensure that they do not play with the appliance.
This appliance is not intended for use by persons(including children) with reduced
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
physical,
The water heater must be connected to a switch in the fixed wiring (eg. a Circuit
fixed on the wall) that can provide the appliance all-pole disconnection from the supply
mains. The switch shall be rated 250V/16A at least. Don't disconnect the grounding wire at
any time.
Breaker
Make sure all connection components of the pipeline are sealed without any
use of the water heater.
leakage before
Make sure to switch off the power supply before the maintenance and servicing of
water heater.
the
If any abnormity of the water heater is detected or it is burnt, please switch off the
supply immediately, and contact the installers.
power
If the supply cord is damaged, it must be replaced by the qualified persons in
a hazard.
order to avoid
Make sure to test the water temperature before use.
The temperature and pressure valve and discharge pipe are to be operated
remove lime deposits and to verify that it is not blocked.
regularly to
Prohibit
Prohibit
Attention
！
Attention
！
Alert
!
Alert
!
3
If the system is not used for a period in excess of 1 week it is recommended the
collectors be covered.
solar
Safety Consideration(Read it before use)
1. Integral Installation
The installation of the collectors is integrated with that of the water storage tank
both are well incorporated with the building, which can save indoor space as far as possible.
and they
2. Selective Coating Absorber
The high-efficient flat collector absorber uses the state-of-the-art selective
coating, which features high absorptivity, low reflectivity, beautiful appearance and long
duration.
absorbing
3. Pressure-Bearing-Type System Water Heating Center
The pressure-bearing-type water heating system is multi-purposed with
water supply, which ensures strong and comfortable water flow with the easy
thermo-regulator. In addition, the water heater uses the enamel tank with good corrosion
resistance and long duration.
multi-channel
4. User-friendly Design
The system is furnished with the alternative electric heater, which can be used
and convenience to meet the need for hot water in various climates of different seasons.
with safety
1. The roof of the water tank and collectors shall be solid and firm enough to sustain
weight two times that of the tank filled with water. In the case of a non-load-bearing roof,
protective measures shall be taken such as installing additional mounts, using screws
penetrating the wall and installing rear panels. If the roof angle is above 20°, fixation
equipment shall be added to fasten the water tank, such as the steel wire rope.
the
2. Collectors shall be installed facing the south as far as possible.
completed and before the system is full of water, it is IMPORTANT to check the following:
depending upon the positioning of the frame on the roof and any minor fall the roof may
have, ensure the collector rail is either horizontal or is higher on the hot outlet side of the
solar collector(s).If in doubt use a spirit level.
Once the installation is
3. In the installation of the collector(s),
with a continuous fall of not less than 10° from the storage tank to the solar collector(s). If in
doubt use a spirit level, and counter-slope is prohibited.
The solar hot and solar cold pipes grade downwards
4. The power cable terminals shall be embedded in the indoor wall. The company
held liable for any accident caused by any cable terminal installed outdoors. The installation
technician shall explain to the user to that effect before installation.
shall not be
5. The pressure of inflow water may be above 0.85MPa so that a pressure limiting
be installed on the way of tap water to the heater.
valve shall
6. does not have freeze protection. The system is not suitable for in
stallation in areas subject to frost or freeze conditions. Freeze conditions occur below 6℃.
The system has NO WARRANTY for freeze damage.
The direct system
Installation Consideration
4
Product Features Installation Introduction
Product Features
The product uses high-efficient flat collectors fixed on the aluminum frame.
1.Select a suitable position for the solar collectors.
2.Determine the location of the collector rail, and hook the collector straps to the collector rail.
3.Remove the tiles from the place reserved for the collector on the roof, then fix the collector
strap to the rafters, using self-drilling screws or stainless steel nails (or with embedded
expansion bolts).
4.Position the solar collectors in the correct configuration with the lower ends seated in the
collector rail.
5.For multiple solar collector installations, couple the solar collectors together using the
collector unions.
6.Ensure the solar collectors are well seated in the collector rail.
Note：
Ensure the glass on your solar collectors is free of dust, salt spray or any other matter, which
may reduce the effectiveness of the solar collectors. If the collector glass becomes dirty, hose
down or if the solar collectors are accessible, wash the collector glass with water and a soft
brush when the solar collectors are cool.
If your system is for flat roof, please refer to the Exploded View of System for flat
page 11 to 14.
roof on
Collector rail
Collector strap
Solar collector
Collector strap
Collector rail
Collector rail
Tiles
Collector clamp
5
Installation Introduction
Installation of Solar Collector
6
1.Take the water storage tank out of the packing case, unfasten the nuts and
the bolts on the both ends of the base of the tank.
2.Determine the location of the water storage tank.
3.The installers shall follow the instructions in the following assembly sketch map to fit the
tank frame and the tank strap together.
4.Remove the tiles from the place reserved for the water storage tank on the roof, then fix the
tank strap to the rafters, using self-drilling screws or stainless steel nails (or with embedded
expansion bolts).
5.Position the water storage tank in the correct configuration and well seated in the tank
frame.
washers fixed on
Note:
To avoid any scratch, the plastic film covering the tank shall be removed only upon completion
of the installation, and sharp tools such as a wallpaper cutter are prohibited from being used
to remove the film.
If your system is for flat roof, please refer to the Exploded View of System for flat roof
page 11 to 14.
on
A: The roof angle less than 20° B: The roof angle above 20°
Self tapping screw
tank strap
bolts
tank strap
tank angle
fixing strap
tank strap
tank angle
Installation Introduction
Installation of Water Storage Tank
7
Filling the Heat Exchange Jacket(For Indirect System)
Please refer to the following system sketch map.
1.Measure the distances from the collector circulation water inlet to the tank circulation
water outlet, and from the collector circulation water outlet to the tank circulation water
inlet.
2.Prepare corresponding pipe fittings according to the measured dimension, and equipped
with the thermal insulating layer.
3.Connect the collector circulation water inlet and the tank circulation water outlet, as well as
the collector circulation water outlet and the tank circulation water inlet by the prepared
pipe fittings.
Note:
1.Counter slope shall be avoided in the connection of the pipeline.
2.The connection of the pipe fittings shall be correct and tight.
3.The circulation pipe shall be installed in a nice and neat way.
4.If insulation is required, the full length of the solar hot and solar cold pipes MUST BE
insulated. The insulation must be weatherproof and UV resistant.
1.Remove the 0.3MPa safety valve from the water tank. This is the fill level for the
transfer fluid and will allow air to escape during filling.
2.With the aid of a funnel and hose connected to the open service valve, pour water into the
funnel until water flows from the vent of the 0.3MPa safety valve.
3.Close the service valve tap and assembly the 0.3MPa safety valve.
4.Check for leaks at all connections.
5.If no leaks are evident, open the service valve tap, remove the 0.3MPa safety valve and add
in the supplied heat transfer fluid through the funnel. Water will be displaced as the heat
transfer fluid is added. Add a further 500ml of water to flush the heat transfer fluid through
the hose and into the collector.
6.Close the service valve tap, refit the 0.3MPa safety valve and ensure no leaks are present,
then move the hose.
7.The heat transfer fluid lever is to be checked every three(3) years by a competent technician.
heat
solar hot pipe
solar cold pipe
Fill
Funnel
Hose
Safety valve
(For Indirect System)
T/P valve
Service
valve
Installation Introduction
Connection of Pipeline
8
T/P valve
Safety valve
(For Indirect System)
Note:
1.The heat transfer fluid is a food grade propylene glycol and is not toxic. However, care must
be taken when handling not to spill or accidentally consume.
2.It is normal that some heat transfer fluid may flow out from the safety valve as the heat
transfer fluid is expanded due to the high solar energy collected.
3.The safety valve should be left open to the atmosphere and its outlet should not be blocked.
The solar storage tank be filled with water before charging the heat transfer fluid with the
closed circuit fluid.
4.The service valve, hose and the funnel are not supplied.
1.Open the cold water inlet valve, and inject water into the water tank through the
outlet.
2.When the air totally exhausts and the water flow is continuous, close the mixing valve and
watch carefully to find out whether the tank is leaking water.
3.Make sure that the cold water inlet is always open while using the water heater.
tap water
1.Cut off the power and cold water supply.
2.Disconnect the T/P valve, let water flow out until empty.
Please refer to the
to connect the valves and pipe fittings.
1.Install the temperature and pressure
valve(T/P valve) to the T/P valve joint
of the water tank.
Note：
A T/P valve shall be installed to the tank.
It is normal that some water drops may
flow out from the pressure relief hole as
the water is expanded with heat while
the water temperature in the heater
gets higher.
Continuous leakage of water from the
valve and its drain line may indicate a
problem with the water heater .Failure
to operate the T/P valve easing gear at
least once every six months may
result in the water heater exploding.
The T/P valve should be replaced at
intervals not exceeding 5 years, or
more frequently in areas where there
is a high incidence of water deposits.
2.Install the cold water line, non-return
valve and the stop valve to the cold
water inlet of the tank.
following sketch map
230V
50Hz
Cold water
Stop valve
Non-return valve
Hot water
Mixing valve
Warm water
Insulated pipe
Note：A non-return valve(not supplied)
MUST BE installed on the cold water line
to the water tank .
drain line
turn until water
the drain line-lower gently
flows from
T/P valve
Installation Introduction
Connection of Valves and Pipe Fittings
Water Injection into Water Tank
How to Drain Water Tank
9
Circuit Connections of water storage tank
Open the adapting plate on the left end of the tank, follow the instructions of the
terminals in the diagram below to correctly wire the cables.
1.Determine the length of the electrical cable according to the distance between the
electrical source and the water tank, and this is the power supply of the electrical heater of
the water tank. A 3x1.5mm cable is needed which is offered by the installers. The cable
shall be polychloroprene sheathed wire (eg: H07RN-F,H05RN-F).
2.Connect respectively L line(red) and N line(blue) of the power cable to the L line and N line
of the terminal block,and the earth wire (yellow and green) shall connect to the earth tag on
the heating element.
3.Make sure to use lug plate to fix the power supply wire. The wiring of PE and L/N lines please
refer to below. The length of PE wire shall be longer than L/N wire, so that the L/N
conductors become taut before the earthing conductor if the cord slips out of the cord
anchorage.
For more information, please refer to the wiring diagram.
wiring
2
L-Live wire(red)
N-Neutral wire(blue)
E-Earth wire(yellow and green)
TB-Terminal block
TS- Thermostat
HE- Heating Element
1
2
4
3
L
N
E
TS
TB HE
Electrical Wiring Diagram Electric Auxiliary Heating
Solar Water Heater
1.Thermostat mount
2.Thermostat
3.L line of electrical heater(red)
4.N line of electrical heater(blue)
5Heating Element
6.L line of power cable(red)
7.N line of power cable(blue)
8.Earthing line of power cable
(yellow and green)
9.Fixing board
10.L line of thermostat(red)
11.N line of thermostat(blue)
12.Terminal block
.
PE wire
Steel plate
Screw
Washer
Lug plate
Spring washer
L/N wire
Thermostat
Screw Washer
Lug plate
Installation Introduction
Circuit Connections
1
26789
10
11
12
3
4
5
10
Packing List
System Model
TP180REL/REF
TP180RNL/RNF
TP180JEL/JEF
TP180JNL/JNF
TP300REL/REF
TP300RNL/RNF
TP300JEL/JEF
TP300JNL/JNF
Volume of water tank
Waterproof level of tank
180L 180L 300L 300L
Rated internal pressure 0.85MPa
0.75MPa
0.85MPa
0.75MPa
0.85MPa
0.75MPa
0.85MPa
0.75MPa
IPX4 IPX4 IPX4
IPX4
Dimension of water tank
600 x 1156(mm)
600 x 1776(mm)
1600W //
//
/
/
/
/
1600W
220-240V~ 220-240V~
50Hz
60℃
50Hz
60℃
Gross area of collectors
Electric heater power
Rated voltage
Frequency
Max.Water Supply Pressure
Rated Temperature
Packing
method
TP180JEL
TP300JEL
TP180JNL
TP300JNL
TP180JEF
TP300JEF
TP180JNF
TP300JNF
Names of parts
Quantities
2.0m22.0m24.0m24.0m2
TP180REL
TP300REL
TP180RNL
TP300RNL
TP180REF
TP300REF
TP180RNF
TP300RNF
Packing box of
water tank
Packing box of
water tank frame
Packing box of
solar collector
Packing box of
cover
Water tank 1
1
1
1
1
1
3
1
3
1
2 2
1
88
66
1
0
1set
1set
1set
1set
1set
1 1
2 2
T/P valve
Safety valve
Collector connector
Collector end plug
Collector union(*)
Manual
Fiber gasket
Screw(**)
Water tank frame
Packing box of
Collector frame
Collector frame
Packing box of
Solar pipes Solar pipes
Solar collector
Plastic end cover(**)
2
2
1
1
0
1
1
0
3
2
2
2
2 2
1
88
66
1
0
1set
1set
1set
1set
1set
1 1
2 2
2
2
G3/4-3/4 hex nipple
Note:(*) Only for the system of two solar
(**) Optional
collectors.
Technical Parameters Packing List
Technical Parameters
Dieses Handbuch passt für folgende Modelle
15
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