HAKO Scrubmaster B400 R Installations- und Betriebshandbuch

Andere Handbücher für Scrubmaster B400 R

1

Dieses Handbuch passt für folgende Modelle

3

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Scrubmaster B400 R, RM, RH (7190)

Service booklet

Part number 88-10-3256 -

Valid as from: 03.2021

2B400 R (7190)

Hako system maintenance

Hako system maintenance

The Hako system maintenance specifies in single modules the special

technical work to be done and the periods of time for the maintenance

activities. Parts to be replaced for the individual maintenance tasks are

determined.

Hako system maintenance:

 Assures the reliable readiness for use of the Hako cleaning machines

(preventive maintenance).

 Minimises operating costs, repair costs, costs for maintenance.

 Assures long life and readiness for use of the machine.

Hako system maintenance I (every 250 hours):

Performance by an expert of an authorised Hako workshop by reference to

the machine-specific system maintenance.

Hako system maintenance II (every 500 hours):

Performance by an expert of an authorised Hako workshop by reference to

the machine-specific system maintenance.

Hako system maintenance III/S (every 1000 hours/safety check):

Performance by an expert of an authorised Hako workshop by reference to the

machine-specific system maintenance at least once a year. Performance of all

legally stipulated safety-relevant tests according to the BGV specifications.

Machine data

Your machine is described clearly by the following data.

Machine type:

Manufacturing no.:

Start-up on:

Your nearest authorised Hako dealer:

Address:

Telephone:

Attention

Before undertaking maintenance work, read and observe the safety

instructions in the operating manual!

B400 R (7190) 3

Maintenance certificate

Maintenance certificate

Handover

Equipment

Trial run

Handover to customer

Instruction

performed on:

at _______________ operating hours

Hako system maintenance I

250 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance II

500 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance I

750 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance S

1000 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance I

1250 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance II

1500 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance I

1750 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance S

2000 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance I

2250 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance II

2500 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance I

2750 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance S

3000 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance I

3250 operating hours

Workshop stamp

performed on:

at _______________ operating hours

Hako system maintenance II

3500 operating hours

Workshop stamp

performed on:

at _______________ operating hours

4B400 R (7190)

Hako system maintenance

Hako system maintenance

Hako system maintenance I (every 250 hours)

Battery and charger

 Check the battery and the charger

 Check the cables and plug connections of the battery and the charger for

ease of movement, wear and corrosion

 Check the battery acid level and acid density, refill demineralised water

if necessary

 Check the setting in the battery management system (BMS) and in the

charger

Electrical system

 Check the electrical system (lighting, fuses and relays), replace parts

if necessary

 Make sure the latest software version is installed, update software

if necessary

 Read out the event log memory

 Check all the power connections to the controllers, drive control, power

relays, fuses, power distributors

Steering and brake

 Check the steering for stiffness

 Check bearing clearance of the pinion and the universal joints

 Check the steering pinion and gear rim for damage, grease if necessary.

 Check proper functioning of the parking brake at the front and rear

(only X-AC drive)

 Check the unlocking function of the parking brake at the front and rear

(only X-AC drive); check indication on the multifunction display

 Check the brake for proper functioning

Braking deceleration when pressing the brake button must be noticeably

stronger than when releasing the accelerator pedal

Wheels

 Front wheel: check the condition of tyres and the wheel mounting screws,

re-tighten if necessary (170 ± 25 Nm)

 Rear wheels: check the condition of tyres and the wheel mounting screws,

re-tighten if necessary. Standard drive: 50 Nm, X-AC drive: 72 Nm

B400 R (7190) 5

Hako system maintenance

Rotating brush unit and side wiper

 Check proper raising, lowering and proper functioning of the pressure

reinforcement

 Check the brush decoupling and coupling function

 Check the condition and proper functioning of the driver of the rotating

brushes, replace if necessary

 Check the rotating brushes for wear, replace if necessary

 Remove fluff and dirt from the air inlet grilles of the brush motors

 Check the wiper rubber of the side wiper, turn or replace if necessary

 Check the front collision protection with deflecting roller for damage

Flex wall tank

 Check the cover seal of the flex wall tank, replace if necessary

 Check proper functioning of the cover support

 Check the waste water and suction system, replace worn parts

if necessary

 Check the flex wall for damage

 Check the fresh water level indicator, calibrate if necessary

 Check leak tightness and proper functioning of the drain hoses

(fresh and waste water), replace if necessary

 Check the closure and seal at the drain hose, replace if necessary

 Remove coarse dirt and clean the filter sieve

 Check the fresh water supply, replace worn parts if necessary

 Check the cover seal of the fresh water inlet

 Check the sieve insert and cover seal of the fresh water filter for damage,

replace if necessary

Squeegee and vacuum motors

 Check the sealing and slot strip of the squeegee, turn or replace

if necessary

 Check the folding function of the squeegee

 Check the deflecting bracket/deflecting rollers at the squeegee, replace

if necessary

 Check the squeegee setting, reset if necessary

 Check the supporting rollers of the squeegee for ease of movement and

wear, replace if necessary

 Check proper functioning of the vacuum motors

 Check the vacuum motor drainage valve, clean if necessary

6B400 R (7190)

Hako system maintenance

Hako system maintenance II:

Pre-sweep suction unit

 Check the high dump function (only B400 RH)

 Check the hydraulic oil level, top up oil if necessary (only B400 RH).

For oil, see annex Engine/Vehicle fluids

 Check the V-belt drive, replace if necessary

 Check the sweeping roller for wear, re-adjust or replace if necessary

 Check the sweeping roller setting, reset if necessary

 Check the carbon brushes of the sweeping roller motor

 Check the agitating function and suction of the filter system

 Clean the plate filter

 Check the sealing strips in the broom compartment for correct distance

setting, wear and damage, adjust or replace if necessary

 Check the side broom for wear, replace if necessary

 Check the side broom setting, reset if necessary

 Check proper functioning of the coarse dirt flap lock (only B400 RH)

High-pressure cleaner

One-off oil change. For oil, see annex Engine/Vehicle fluids

Spray the following locations on the machine with penetrating

lubricant:

Caution! Do not spray DU dry or plain bearing bushes!

 Hinges at the squeegee lift system

 Hinges at the side deflectors

 Hinge and joint locations of the brush lift system

 Grease the high dump chain (only B400 RH)

 Lubricate the grease nipple on the lifting cylinder (only B400 RH)

 Check the optical condition of the machine (corrosion and labels)

 Trial run and function test

Every 500 hours

 All maintenance work according to Hako system maintenance I

Check the following electrical output:

 Drive motor

 Brush motors

 Suction turbines

 Pre-sweep suction unit with side broom

 Check the side broom system for ease of movement and damage,

repair if necessary

 Check the brush unit lift system for ease of movement and damage,

repair if necessary

B400 R (7190) 7

Hako system maintenance

Hako system maintenance III/S (safety check)

Engine/Vehicle fluids

 Check the carbon brushes of the brush motors and the sweeping roller motor

 Check the wiper rubber of the side wiper, replace if necessary

Pre-sweep suction unit

 Check the ropes of the pre-sweep suction unit lift system

 Change the plate filter

 Trial run and function test

Every 1000 hours, at least once a year

 All maintenance work according to Hako system maintenance II

 Replace the backup battery of the electrical control and set a real-time

clock

 Remove coal dust from the brush motors and the sweeping roller motors

and check the carbon brushes for ease of movement and wear, replace

carbon brushes if necessary (at the latest after 2000 operating hours)

 Change the V-belt in the pre-sweep suction unit

Standard drive rear axle

 Check the wheel bearing clearance of the rear wheels, replace wheel

bearing if necessary

Dosing system (optional)

 Replace the dosing pump hose

 Replace the dosing pump rotor after three years

High-pressure cleaner (optional)

Oil change. For oil, see annex Engine/Vehicle fluids

Pre-sweep suction unit

Replace the ropes of the pre-sweep suction unit lift system

 Trial run and function test

Oil in the machine

High-pressure cleaner:

SAE 15-W 40 mineral oil. Filling volume: 0.154 kg

High dump hydraulic unit (only B400 RH):

Hydraulic oil HVLP 46 zinc-free. Filling volume: 0.5 l

Hako GmbH

Head Office

Hamburger Str. 209-239

23843 Bad Oldesloe

Germany

Tel. +49 4531 806-0

[email protected]

www.hako.com