HAKO Scrubmaster B 115 R Installations- und Betriebshandbuch

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Scrubmaster B 115 R

(7090.11/21/35/41/51/81/91)

Service-Handbuch

Service Booklet

Hako GmbH .Technisches Produktmanagement . D-23840 Bad Oldesloe .Stand 09/2014

Vertraulich –nur für den internen Gebrauch .For internal use only!

Schulung/Training

Fehlersuche/Troubleshooting

Einstelldaten/Adjustments

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Contents

1 Information 6

2 General Information 7

2.1 Settings 9

2.1.1 Connection with the Diagnosis-Computer 11

2.1.2 Flashing of the control unit 13

2.1.3 Connection schemes with the different interfaces 15

2.2 Short Description 16

2.2.1 Deactivating Vacuuming / Dirty Water Tank Full 17

2.2.2 Home Position of the Machine 18

2.2.3 Seat Contact Switch (3.6.6.4.) 19

2.2.4 Introduction to Programming 21

2.2.5 Reset Last Error Which Occurred in the Start Screen 25

3 Technical Data 26

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Contents

4 Maintenance Intervals 29

4.1 Hako System Maintenance (Customer) 30

4.2 Hako System Maintenance I 31

4.3 Hako System Maintenance II 32

4.4 Hako System Maintenance S 33

5 Cleaning Programs 34

6 Machine Settings 37

6.1 Basic Settings 37

6.1.1 Machine Type 37

6.1.2 Cleaning Units 39

6.1.3 Battery Setting 41

6.1.4 Charger 44

6.2 Settings On Customer Request (PPV) 46

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Contents

7 Mechanical Components 51

7.1 Squeegee 51

7.2 Disk Brush Head 56

7.3 Cylindrical Brush Head 56

7.3.1 Adjustment cylindrical brush head 57

7.4 Brush Head Lifting Unit 59

7.4.1 Potentiometer in the Brush Head Lifting Unit 62

8 Water Pump 63

8.1 Water Quantities 64

8.2 Water Pump Standstill Recognition 65

9 Drive Control Units 66

9.1 ATECH / ZAPI Drive control unit (DC-Motor) 67

9.1.1 Automatic Monitoring of Components 69

9.1.2 Diagnosis LED for Drive Module (ZAPI) 70

9.1.3 Explanations of Error Messages 71

9.2 DMC (AC-Motor) 88

9.2.1 Description of the connectors 88

9.2.2 Error-Codes on the DMC Control unit (AC Motor) 90

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Contents

10 Error Reference Chart with Information on Service Display 96

10.1 Service Counter 3.3.1.1. 101

11 Brakes 103

11.1 Adjustment of Brake (DC-Motor) 104

11.2 Brake of the AC Motor 105

12 Options 106

12.1 Silence Kit 107

12.2 Acoustic Warning Signal 110

12.3 Chemical Dosage 111

12.4 Scrubbing-Vacuum Tool 123

13 Real-Time Clock (RTC) 128

14 Notes 131

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Attention:

•All work on the vehicle may only be completed after disconnection of the power

supply (disconnect the battery plug) with the exception of the current and voltage

measurements.

•When changing high current fuses, only loosen the screws. Never unscrew the

screws completely, otherwise there is a risk of short circuit.

Insert the new high current fuses fully, i.e. evenly under the screws.

•Following repairs, the starting current and operating current must be measured in

order to discover any potential faults.

•The legally binding, generally applicable safety and accident prevention

regulations must be observed when performing any work on the vehicles.

1. Information

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as part of a restyling of the Hako brand names, the name of the scrubber-driers has

been changed from "Hakomatic" to "Scrubmaster". In this document both names are

used equally, because this document is also valid for machines which have been

introduced in the market before the renaming

The Scrubmaster B115 R is equipped with a service indicator in the operating hour

counter display. After switching the key switch on, a four-character code appears for

approx. 3 seconds in the display which indicates the software version (e.g. 1.001),

possibly another four-character code which indicates the last fault which has occurred

followed by the operating hour counter.

As soon as a fault occurs, the open-ended wrench lights up in the display and the

machine beeps. The current diagnostic code (four-character alphanumeric code in

the service indicator) appears with flashing points between the characters. Only

when these criteria are fulfilled is the error currently pending!

There is no diagnostic code which contains a "ZERO".

2. General Information

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B115 R

The Scrubmaster B115 R is available with working widths between 65 cm and 90 cm.

The 7090.35/41/51 models require an external charger; the 7090.11/21/81/91 models

are equipped with an integrated charger.

The 7090.51 model is equipped with a 65 cm disk brush unit; the 7090.11/35 models

are equipped with a 75 cm disk brush unit. The 7090.21/41 models are provided with a

cylindrical brush unit with a working width of 70 cm.

The working width of the disk brush unit (7090.81) is 90 cm and working width of the

cylindrical brush unit (7090.91) is 85 cm.

The chargers are provided with a separate operating manual enclosed with the device

and which contains descriptions of the operating and fault conditions of the charger.

2. General Information

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The relevant settings can be defined in the machine's Configuration menu. The

diagnostics connector with order number PN 03006790 is required in order to define

these settings.

The settings to be defined include:

•Machine type / Cleaning unit

•TSG (total discharge signal transducer) / Battery type

•Options

•Deletion of the display of the last error on completion of repairs

•Programmable program versions (PPV)

•Fixed program versions (FPV), cleaning programs

These settings can also be entered via the diagnostics system using a service PC. In

this case, a PC with min. 1x USB 2.0 and 1x RS232 port, the diagnostic cable PN

03502110 and CAN interface PN 03501750 (alternative the service interface PN

03502430) represent the hardware required. Windows XP or Windows 7 must be

installed as the operating system on the PC. The diagnostics software required for the

Scrubmaster B115R is contained on the current Hako Diagnosis CD-ROM (85-00-

2144).

2.1 Settings

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A new machine control unit is delivered from spares stock without machine software.

Only the Boot-loader is pre-installed on the control module.

This can be recognized by the jumping “F” in the hour meter display of the dashboard,

after the control module is mechanically and electrically installed in the machine and

the keyswitch is switched “on”.

Therefore, after mechanical and electrical installation of the control module, the

machine software must be flashed on the control module.

This requires the same preconditions (hard- and software), like for the diagnosis of the

machine.

2.1 Settings

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