Hardy Process Solutions HI 6600-EIP Bedienungsanleitung

HI 6600 Series Modular Sensor System User Guide

Page | 1

HI 6600 Series Modular Sensor System

User’s Guide

Hardy Process Solutions Document Number: 0596-0333-01 REV D

HI 6600 Series Modular Sensor System User Guide

Local Field Service

Hardy Process Solutions provides local field service for all scales and weighing equipment. Hardy’s factory

trained technicians can perform service on all Hardy equipment as well as most other manufacturers’

systems. Enabled by the Hardy Process Toolbox, our technicians spend less time onsite, saving you money

and reducing your downtime.

Services Include:

• Installation & Commissioning

• Preventative Maintenance & Calibration

• Onsite Emergency Service

• Service Agreements with Defined Turnaround Times

• Product, Service, and PLC Integration Training

• Pre-Installation Site Audit

• Scale Installed-Base Evaluation

• PLC Integration Support

• Engineering Design Support & Specification Development

• Quality Documentation Creation

To request any of the services mentioned, or to discuss your needs with a trained Hardy Service Agent,

please call 800-821-5831 Option 4 (6:30 AM to 5:30 PM PST). For emergency downtime service after

hours, leave a message in our emergency mailbox and your call will be returned promptly

HI 6600 Series Modular Sensor System User Guide

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Contents

• • • • • •

Chapter 1.........................................................................................................................................8

HI 6600 Series Overview................................................................................................................8

Introduction to the HI 6600 Modular Sensor System..............................................................8

Typical Applications

..........................................................................................................10

HI 6600 Series Model Numbers

..........................................................................................10

Chapter2

.........................................................................................................................................11

SpecificationsandFeatures

................................................................................................................11

Basic Specifications

.................................................................................................................11

HI 6610 Weight Processing Module (WPM) .................................................................11

Hardy Gateway Module (HI 6600).......................................................................................12

Network Connectivity

......................................................................................................12

OptionalHI6110FrontPanelDisplay

..................................................................................13

Environmental Requirements

..............................................................................................13

Approvals .......................................................................................................................13

Network Certifications

.......................................................................................................13

Features and Capabilities

...........................................................................................................13

Hardy Process Toolbox

.......................................................................................................13

C2® Calibration

................................................................................................................13

INTEGRATED TECHNICIAN®

........................................................................................14

WAVERSAVER®...........................................................................................................14

Power Requirements for Configuring Your Modular Sensor System over Distance............14

Chapter3

.........................................................................................................................................18

HI6600HardwareInstallation

............................................................................................................18

Safety

.....................................................................................................................................18

General Precautions

...........................................................................................................18

Unpacking.............................................................................................................................18

Tool List.........................................................................................................................19

Installing the HI 6610 Modules ............................................................................................19

Overview of the HI 6600 Hardware......................................................................................20

Installation......................................................................................................................21

Cabling the Units Together

..................................................................................................22

DC Power Input ....................................................................................................................23

Connecting Sensors........................................................................................................24

Installing the Optional Display

..................................................................................................25

BlindUnit(Nodisplay)

......................................................................................................25

Optional Remote Display Mount

.........................................................................................25

Mounting theOptional FrontPanel Display....................................................................26

Making Longer Display Interface Cables

.............................................................................28

Chapter 4.......................................................................................................................................29

InstrumentConfiguration

..................................................................................................................29

Using the Webserver.............................................................................................................30

HI 6600 Series Modular Sensor System User Guide

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Using the HI 6110 Front Panel Display

....................................................................................31

Mode Button

.....................................................................................................................32

Channel Identification

...............................................................................................................33

System Discovery

..............................................................................................................33

Instrument ID .................................................................................................................34

Channel Identification ....................................................................................................34

Deleting Channels

.............................................................................................................35

Replace Channel.............................................................................................................35

Saving and Restoring Configuration Data Using the USB port.........................................36

Suggested Minimum Steps When Setting Up the Instrument For the First Time...........36

Setup Parameter Menus

............................................................................................................37

Capacity Parameter

..........................................................................................................37

Decimal Point Parameter................................................................................................37

Graduation Size Parameter.............................................................................................38

Instrument ID .................................................................................................................38

Motion Tolerance Parameter ..........................................................................................38

Operator ID Parameter

.....................................................................................................38

Unit (of Measure) Parameter..........................................................................................38

Filter Parameter Menu

........................................................................................................39

NumAverages Parameter

..................................................................................................39

WAVERSAVER® Parameter

...........................................................................................39

Calibration

..............................................................................................................................40

Pre-Calibration Procedures

.................................................................................................40

ElectricalCheckProcedures..................................................................................................41

Load Cell/Point Input/Output Measurements.................................................................41

Load Check

.......................................................................................................................42

C2 & eCAL Electronic Calibration

.............................................................................................42

C2andeCALCalibration

Commands and Parameters .......................................................42

Sensitivity Parameter

........................................................................................................42

Ref Weight Parameter

.......................................................................................................42

Cal Tolerance Parameter

...................................................................................................43

Gravitation Correction....................................................................................................43

C2 Calibration Process

.....................................................................................................45

HardCalibration....................................................................................................................46

Hard Cal Commands and Parameters.............................................................................46

Cal Lo Weight Parameter

.................................................................................................46

Cal Tolerance Parameter

...................................................................................................46

Do Cal Lo Command

.......................................................................................................46

Do Cal Hi Command

........................................................................................................46

Span Weight Parameter

....................................................................................................47

Chapter 5

........................................................................................................................................48

InstrumentOperation

........................................................................................................................48

Operations.............................................................................................................................48

Tare Parameters and Commands

................................................................................................48

Tare Amount

....................................................................................................................48

Tare Offset

.......................................................................................................................49

Tare Command

.................................................................................................................49

Zero Parameters and Commands

................................................................................................49

Zero Tolerance

.................................................................................................................49

Zero Amount

....................................................................................................................50

HI 6600 Series Modular Sensor System User Guide

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Zero Command

................................................................................................................50

Auto Mode

........................................................................................................................50

Count Operations

.....................................................................................................................51

Determining Piece Count:

.................................................................................................51

Chapter 6.......................................................................................................................................52

NetworkCommunications

.................................................................................................................52

Maximum Number of Channels Supported for PLC Communication Formats .............53

LAN Connection ............................................................................................................53

IP address. ......................................................................................................................54

Enable DHCP

..................................................................................................................54

Mask Address Parameter................................................................................................54

Gateway Address Parameter

.............................................................................................54

DNS Server Parameter

.....................................................................................................55

Fixed IP Configuration...................................................................................................55

Direct Connect Hardware...............................................................................................55

Windows PC Configuration: Windows 2000 ................................................................56

Windows XP

....................................................................................................................56

Windows 7

.......................................................................................................................56

DirectConnectConfiguration-HI6600HGM

......................................................................57

EtherNet/IP

...........................................................................................................................57

EtherNet/IP Commands and Parameters

..................................................................................58

TheEtherNet/IPDiagnosticsScreen................................................................................58

Ethernet UDP Parameters

.........................................................................................................60

Hardy Port ......................................................................................................................60

Modbus TCP

...........................................................................................................................60

Modbus TCP Commands and Parameters......................................................................60

InstallingtheHardyModbus-LinkTestPackage..............................................................62

Configuring MODBUS TCP

.............................................................................................62

Profibus-DP ..........................................................................................................................67

Profibus Configuration

.......................................................................................................67

Initialization Process

........................................................................................................68

Profibus-DP.GSDFile....................................................................................................69

Pre-Initialization Procedures

.............................................................................................69

Modbus-RTU (over RS-485)

.....................................................................................................74

Modbus-RTU Commands and Parameters

............................................................................74

Slave Address Parameter

..................................................................................................74

Baud Rate Parameter.......................................................................................................74

ParityParameter..............................................................................................................75

Modbus Setup

..................................................................................................................76

Modbus Functions

............................................................................................................76

USB Memory Stick

..................................................................................................................77

Restore Command

............................................................................................................78

Chapter 7.......................................................................................................................................79

Security.........................................................................................................................................79

Optional HI 6110 Display Security Options

................................................................................79

The Display Lock

..............................................................................................................80

The Keypad Lock

..............................................................................................................83

The Configuration Lock

.....................................................................................................84

The Read Only, Security & Calibration Locks...............................................................86

Modifying the Calibration Parameters

..................................................................................88

HI 6600 Series Modular Sensor System User Guide

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Modifying the Read Only Parameters

...................................................................................88

Chapter 8.......................................................................................................................................89

Troubleshooting............................................................................................................................89

Assembly Notes, Warnings & Cautions

.......................................................................................89

Updating Instrument Firmware

...........................................................................................90

Information Page

...............................................................................................................90

Indicator Lights Summary..............................................................................................91

Common Error Messages

..........................................................................................................92

Diagnostics............................................................................................................................92

Trouble Shooting Using Integrated Technician (IT®)

.............................................................92

Stability Test ALL

.............................................................................................................93

PASS/FAIL and Stability Test

.............................................................................................93

WAVERSAVER TEST

....................................................................................................93

Weight and Voltage ALL...............................................................................................93

RTZ(ReturntoZero)Test

....................................................................................................94

ITTest

..............................................................................................................................94

General Troubleshooting Flow Chart Index

..................................................................................96

A-ElectricalandMechanicalReview

..........................................................................................97

A1.CheckingforUnstableComponentsinaWeighingSystem

.........................................................98

B. Guidelines for Electrical, Mechanical or Configuration Issues

...................................................99

B1-GuidelinestoVerifyElectricalInstallation

...........................................................................100

B2-GuidelinestoVerifyMechanicalInstallation

........................................................................101

B3-VerifyConfiguration/FilterSettingstoImproveStability

.......................................................102

C-IntegratedTechnicianandStabilityTestOverview

..................................................................103

ENon-ReturntoZero(SystemwithITSummingCard.)

...............................................................104

F. Verify Individual Load Sensor Millivolt Output readings

.........................................................105

G- Calibration Errors During Calibration

..................................................................................106

H. Mechanical Installation

......................................................................................................107

J- Electrical Inspection

...........................................................................................................108

K-InstallationCheckPoints

....................................................................................................109

M. WeightProcessor’sOptionalFrontDisplayBlankorLocked

....................................................110

Tests and Diagnostics

..............................................................................................................111

Diagnostictestingfromthe OptionalFrontPanel

................................................................111

Parameters...........................................................................................................................112

SystemandLoadCellTests

......................................................................................................113

OverviewofTypicalLoadCellSystem

...............................................................................113

INTEGRATED TECHNICIAN

................................................................................................114

Stability Test

..................................................................................................................114

RunningtheStabilityTestfromtheWebInterface ...........................................................115

RunningtheStabilityTestfromtheOptionalFrontPanel.................................................115

WeightandVoltageTests................................................................................................116

WeightandVoltageTestfromtheWebinterface..............................................................116

RunningtheITtestfromtheOptionalFrontPanel ..........................................................116

Integrated Technician Test for the HI 6600 over Communications....................................117

Appendix A.................................................................................................................................121

Communications I/O Table.........................................................................................................121

I/OTablesforCommunicationstoPLCs

.....................................................................................121

OUTPUT Table Description

....................................................................................................122

Portion of the OUTPUT table used for the Hardy Gateway Module (HGM)...............122

HI 6600 Series Modular Sensor System User Guide

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Portion of the OUTPUT table used for Weigh Processing Modules (WPMs) .............122

INPUT Table Description

........................................................................................................122

Portion of the INPUT table used for the Hardy Gateway Module (HGM)...................122

Portion of the INPUT table used for Weigh Processing Modules (WPMs) .................123

Hardy Command Numbers

......................................................................................................124

Appendix B.................................................................................................................................126

DefaultParameterIDsandValues

.....................................................................................................126

Default Parameters and Values Table

........................................................................................126

Appendix C.................................................................................................................................129

Drawings&Templates

....................................................................................................................129

II Diagrams.........................................................................................................................129

Image of HI 6600 Hardy Gateway Module II Diagram......................................................130

Image of HI 6610 Weight Processing Module II Diagram

...........................................................131

OptionalHI6110DisplayPanelMountingTemplate

...................................................................132

Appendix D.................................................................................................................................133

Spare Parts..................................................................................................................................133

Spare Parts Table

...................................................................................................................133

Appendix E.................................................................................................................................134

WiringJunctionBoxesor SummingCards

.........................................................................................134

onnecting to Hardy Junction Boxes or Summing Cards...................................................134

HI6010SummingBoxDiagram...........................................................................................135

HI6020SummingBoxDiagram...........................................................................................136

HI 6600 Series Modular Sensor System User Guide

Page | 8

Chapter 1

HI 6600 Series Overview

• • • • • •

This Manual describes installation, setup and operating procedures for the HI 6600 Series Modular Sensor

System. Be sure to read and understand all cautions, warnings, and safety procedures in this manual to ensure

safe installation and operation of the instrument.

Hardy Process Solutions sincerely appreciates your business. We encourage input about the performance and

operation of our products from our customers. Should you not understand any information in this manual or

experience any problems with this product, please contact our Technical Support Department at:

Phone:

(858) 278-2900

Toll Free:

1-800-821-5831

FAX:

(858) 278-6700

E-Mail:

hardysupport@hardysolutions.com or hardyinfo@hardysolutions.com

Website:

www.hardysolutions.com

Please visit our website for the latest revision of the HI 6600 Series User Guide and sign up for the Hardy

Newsletter to get the latest information on all Hardy products and services. For answers to technical issues

and service problems, please visit the Hardy WebTech section of our website or contact a technician by

phone during our normal operating hours (6:30 AM to 5:30 PM Pacific Time).

Introduction to the HI 6600 Modular Sensor System

The HI 6600 Modular Sensor System consists of at least one HI 6600 Hardy Gateway Module (HGM) and up

to 28 HI 6610 Weight Processor Modules (WPM). See specific system recommendations in Chapter 2 on

configuring a Modular Sensor System.

The system communicates with PLCs, PACs and DSCs over EtherNet/IP, Modbus-RTU, Profibus-DP and

other popular communication protocols via a single communication link.

HI 6600 Series Modular Sensor System User Guide

Page | 9

The system is used for front end signal processing of strain-gagetype sensorsand load cellsfor all types of

industrial and machine weighing applications.

Operating blind or with an optional display, the Modular

Sensor System conditions, converts and

communicatesstable processedweightreadings fromconnected

loadsensors orscales to a variety of control and monitoring systems.

The HardyNet Gateway Module (HGM or HI 6600) offers users many communication choices including

Ethernet TCP/IP, Modbus RTU, Modbus TCP and either EtherNet/IP or Profibus-DP.

The HI 6600 series can be used with or without an optional Hardy HI 6110 display. The display is a bright

4.3” high-contrast LCD capable of high-resolution graphics and help text discrete messaging. The HI 6110

display can be panel mounted near the Gateway Module or remotely up to 100 feet away to provide a user

interface for operating, calibrating or setting-up the system.

The modular array, small enclosures and low power consumption enable high density cabinet design for

systems that require up to 28 channels of processed weight.

HI 6600 Series Modular Sensor System User Guide

Page | 10

Typical Applications

Ideally suited for applications that require multiple channels of weight, the HI 6600 series serves a variety of

industrial weighing needs found in batching, blending, filling, dispensing, inventory management, level by

weight and check by weight verification.

HI 6600 Series Model Numbers

Model Number

Description

HI 6600-EIP Hardy Gateway Module-EtherNet/IP

HI 6600-PB HardyGatewayModule-Profibus-DP

HI 6610-WP Weight Processing Module, no display

HI 6110 Optional Display Panel

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