Harman XXV Montageanleitung

XXV Pellet Stove Owners Manual

SAVE THESE INSTRUCTIONS

Installation & Operating Manual

“Ce manuel est disponible en Français sur demande”

SAFETY NOTICE

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE

TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES.

IF THIS HARMAN STOVE IS NOT PROPERLY

INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY,

FOLLOW INSTALLATION DIRECTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPEC-

TION

REQUIREMENTS IN YOUR AREA.

CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT,

FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.

CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE

Tested by:

6/17/05

2XXV Pellet Stove

XXV Pellet Stove

Assembly & Installation 4

Installation 5

Venting 6

Automatic Operation 14

Manual Operation 17

ESP Control 19

Low Draft Voltage Adjustment 20

Room Sensor 21

Maintenance 22

Trouble Shooting 26

Feeder Parts 27

Specications 27

Options 28

Wiring Diagram 29

Parts List 30

Warranty 30

Please read this entire manual before you install

and use your new room heater. Failure to fol-

low instructions may result in property damage,

bodily injury, or even death.

Harman Stove Company

352 Mountain House Road

Halifax, PA 17032

Table of Contents

Introduction

Thank you for purchasing the Harman XXV Pellet Stove. The Harman XXV Pellet Stove is the culmination

of elegance, convenience, functionality and dependability

The XXV was thoughtfully designed to look captivating in every home. Intricately detailed oak leaves

express the magnitude of craftsmanship that goes into making this stove a masterpiece. These beautiful

castings are proudly made in the U.S.A.

Built to strict Harman standards, the XXV has the most advanced construction of any Harman Pellet Stove.

This 25th Anniversary Stove is based on Harman's patented pellet stove technology and goes a few steps

further. The glass hopper lid allows you to see the fuel level while the mirrored front glass transforms into

clear glass with the radiance of the re.

A new concept for the XXV is the ability to use the top vent option. Using this method, the XXV can easily

replace a wood stove by placing the top vent adapter over the rear vent.

We put all of our favorite features into the XXV, fusing the highest caliber pellet stove innovations with

the allure of cast iron.

This label is located on the back of the unit.

Please copy the Serial Number for future reference.

Serial #:

4XXV Pellet Stove

DO NOT INSTALL A FLUE DAMPER IN THE

EXHAUST VENTING SYSTEM OF THIS UNIT.

DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE SERVING ANOTHER APPLIANCE.

Mobile home installation should be done in

accordance with the Manufactured Home and

Safety Standard (HUD), CFR 3280, Part 24.

DO NOT INSTALL IN SLEEPING ROOM

WARNING

CAUTION

THE STRUCTURAL INTEGRITY OF THE

MOBILE HOME FLOOR, WALL, AND

CEILING/ROOF MUST BE MAINTAINED.

CAUTION

KEEP COMBUSTIBLE MATERIALS (SUCH

AS GRASS, LEAVES, ETC.) AT LEAST 3

FEET AWAY FROM THE FLUE OUTLET

ON THE OUTSIDE OF THE BUILDING.

IMPORTANT NOTES

Flame Guide

Install the cast iron ame guide on top of the burn pot.

Make sure that the ame guide is fully seated on the

vertical sides of the burn

pot and that the back of

the guide rests against

the burn pot mounting

ange.

INSTALL EXHAUST

VENT AT CLEARANCES

SPECIFIED BY THE

MANUFACTURER.

Most pellet pipes

require a minimum

of 3" of clearance to

combustible materials.

Figure 1

The power cord is tucked inside left rear cover panel.

To remove cord, Loosen the two 5/16" hex heads

and slide panel outward.

Assembly and Installation

CAUTION

HOT WHILE IN OPERATION. KEEP

CHILDREN, CLOTHING AND FURNITURE

AWAY. CONTACT MAY CUASE SKIN

BURNS.

XXV Pellet Stove

Installing

Place the stove on a noncombustible

oor protector that extends a minimum of

6 inches to the front, 2 inches to the sides

and ush with the rear of the hopper. Ash

protection must also be positioned under any

horizontally run ue pipe. The minimum oor

protector material is 20 gauge sheet metal.

Other oor protector materials are ceramic

tile, stone, brick, etc.

Place the stove away from combustible

walls at least as far as shown in Figures 2, 3

and 4.

Note that the clearances shown are min-

imum for safety but do not leave much room

for access when cleaning or servicing. Please take this into

account when placing the stove.

Connect the power cord to a 120 V.A.C. 60Hz ground-

ed receptacle. (A surge protector is recommended to protect

the circuit board.) If the voltage entering your home is below

116 volts your stove may not work properly. Also be sure

that the polarity of the outlet that the stove is plugged into

is correct.

Prior to installing the ue pipe, connect a draft meter.

(The draft meter must have a minimum range of 0-.5.)Re-

cord the rst reading. Connect ue pipe to stove and be

sure all doors and windows in the home are closed. Record

the second draft reading_______. If the second reading

is more than .05" lower than the rst reading, check for

possible restrictions or the need for outside air (see page

8). For more information on the draft test procedure, refer

to Page 20.

Mobile Home Installation

When installing this unit in a mobile home several re-

quirements must be followed

(Reference HUD Regulation

#24CFR3280)

1. The unit must be bolted to the oor. This can be done

by using clips (part # 2-0-677110) and 1/4" lag screws.

2. The unit must also be connected to outside air. See

page 8.

3. Floor protection and clearances must be followed

as shown.

4. Unit must be grounded to the metal frame of the

mobile home.

CAUTION: This appliance must be vented to the out-

side.

Due to high temperatures, the stove should be placed

out of trafc and away from furniture and draperies.

Children and adults should be alerted to the hazards of

high surface temperatures and should stay away to avoid

burns to skin and/or clothing.

Young children should be carefully supervised when

they are in the same room as the stove.

Clothing and other ammable materials should not be

placed on or near this unit.

Installation and repair of this Harman stove should be

done by a qualied service person. We recommend that

the stove be inspected before use and at least annually by

a qualied service person. Periodic cleaning is required

throughout the heating season and at the end of each winter

for the stove to work efciently. See cleaning instructions

on page 21.

6.25"

4" from

back of top

ue vent to

wall

Fig. 5: Optional Top Vent Pipe Clearances

Fig. 2

6.25"

Installation

Fig. 3

12"

Floor Protection must be 2 inches to each side,

6 inches to the front, and 0 inches to the back of

the stove. Floor Protector minimum: 32" wide x

32" deep.

Fig. 4

32" minimum

32 minimum

2" from

side of

stove to

6" from

pipe to wall

6XXV Pellet Stove

Venting

Requirements for Terminating the Venting

WARNING: Venting terminals must not be re-

cessed into a wall or siding.

NOTE: Only the Harman Direct Vent Wall Pass-

through (part # 1-00-677077) or PL listed vent pipe

wall pass-throughs and re stops should be used

when venting through combustible materials.

NOTE: Always take into consideration the ef-

fects of the prevailing wind direction or other wind

currents that may cause yash and/or smoke when

placing the termination vent.

In addition, the following must be ob-

served:

A. The clearance above grade must be a min-

imum of 18".1

B. The clearance to a window or door that

may be opened must be a minimum of 48" to the

side, 48" below the window/door, and 12" above the

window/door.1

( with outside air installed, 18” )

C. A 12" clearance to a permanently closed

window is recommended to prevent condensation

on the window.

D. The vertical clearance to a ventilated soft

located above the terminal within a horizontal dis-

tance of 2 feet (60 cm) from the center-line of the

terminal must be a minimum of 18".

E. The clearance to an unventilated soft must

be a minimum of 12".

F. The clearance to an outside corner is 11"

from center of pipe.

G. The clearance to an inside corner is 12".

H. A vent must not be installed within 3 feet

(90 cm) above a gas meter/regulator assembly

when measured from the horizontal center-line of

the regulator.1

I. The clearance to service regulator vent outlet

must be a minimum of 6 feet.1

J. The clearance to a non-mechanical air supply

inlet to the building or the combustion air inlet to any

other appliance must be a minimum of 48”.1

K. The clearance to a mechanical air supply

inlet must be a minimum of 10 feet.1

(with outside air installed, 6 feet )

L. The clearance above a paved sidewalk or a

paved driveway located on public property must be

a minimum of 7 feet.1,2

M. The clearance under a veranda, porch, deck

or balcony must be a minimum of 12 inches.1,3

NOTE: The clearance to vegetation and other

exterior combustibles such as mulch is 36” as mea-

sured from the center of the outlet or cap. This 36”

radius continues to grade or a minimum of 7 feet

below the outlet.

1Certain Canadian and or Local codes or regu-

lations may require different clearances.

2A vent shall not terminate directly above a

side-walk or paved driveway which is located be-

tween two single family dwellings and serves both

dwellings.

3Only permitted if veranda, porch, deck, or bal-

cony is fully open on a minimum of 2 sides beneath

NOTE: Where passage through a wall, or

partition of combustible construction is desired,

the installation shall conform to CAN/CSA-B365.

(if in Canada)

= Vent terminal = Air supply inlet

Fixed Closed

Openable

Openable Fixed Closed

Inside Corner

Detail

= Area where terminal is not permitted

XXV Pellet Stove

Venting

A combustion blower is used to extract the

combustion gases from the rebox. This causes a

negative pressure in the rebox and a positive pres-

sure in the venting system as shown in Fig. 6. The

longer the vent pipe and more elbows used in the

system, the greater the ow resistance. Because

of these facts we recommend using as few elbows

as possible and 15 feet or less of vent pipe. The

maximum horizontal run should not exceed 48". If

more than 15 feet of pipe is needed, the interior di-

ameter should be increased from 3" to 4" because

a larger pipe causes less ow resistance. Be sure

to use approved pellet vent pipe wall and ceiling

pass-through ttings to go through combustible

walls and ceilings. The use of a starting collar is

not always necessary. The rst piece of pipe should

be fastened securely with at least 2 fasteners to the

ue collar of the stove. If a starting collar is used to

attach the venting system to the stove, the starting

collar must be sealed to the stove with high temp

silicone caulking.

Vent Pipe

Pellet venting pipe (also known as PL vent )

is constructed of two layers with air space between

the layers. This air space acts as an insulator and

reduces the outside surface temperature to allow a

clearance to combustibles of only 3 inches. The sec-

tions of pipe lock together to form an air tight seal in

most cases. However, in some cases a perfect seal

is not achieved. For this reason and the fact that

the XXV operates with a positive vent pressure we

specify that the joints also be sealed with silicone.

Aluminum tape can also be used for any joint that is

1 ft. or more from the outlet of the stove.

When using the top vent option, 6 inch single

wall pipe must be connected with at least three (3)

screws. Also, the joints must be sealed with high

temperature silicone.

We cannot emphasize enough, the importance

of sealing every seam and joint in the venting system

which is inside the home. Even the smallest pin hole

can leak and when it does you will smell wood smoke

or a creosote smell in the room. If this occurs check

for leaks. Leaks are easiest to see during start-up.

Alternatively you can use a smoke pellet to leak test

the venting before lighting your rst re.

Venting

IMPORTANT NOTICE

Pellet Vent Pipe or PL Vent Pipe Must Be Used

unless the unit is being installed with the optional

top 6" Flue Adapter.

If using 6" Flue Adapter, it is recommended to

use a sealed seam 6" ue pipe (snaplock seam

is not recommended) and seal the joints with high

temperature silicone.

In some cases it may be necessary to use a liner

in the existing chimney to obtain proper draft.

= Positive Static Pressure

= Negative Static Pressure

Fig. 6

CAUTION

Do not connect to any air distribution duct

or system.

8XXV Pellet Stove

Outside air ex pipe

goes here.

Inlet Cover part#

1-10-08542

Flex pipe part#

1-00-08543

Outside Air

Here are four benets of outside air:

1. Having air introduced from outside the living

area boosts overall efciency.

2. It eliminates draft problems that can occur in

tight homes.

3. It reduces smoke spillage in the event of a

power failure.

4. It allows your vent termination to be as close as

18" from windows or doors.

Outside air is optional except in mobile

homes and where building codes require. The

benet of outside air is mainly noticed in small, very

tight, houses.

To install outside air use 2 3/8" I.D. non-

combustible ex pipe. There is a break-away hole

on the rear panel of the XXV stove which must be

removed before connecting the ex pipe. The pipe

should be run outside and terminate to the side or

below the vent pipe outlet so the ue outlet is more

than 12" from the inlet cover. The maximum length

run of this pipe is 15 feet. If a longer run is needed

the size must be increased to 3". Inlet cover part

number 1-10-08542 should be used to keep birds,

rodents, etc.out of the pipe unless the Harman wall

passthrough is being used.

HRV

When installing in a house with a Heat Re-

claiming Ventilation System (HRV) be sure the

system is balanced and is not creating a negative

pressure in the house.

Direct Vent Wall Passthrough

The Harman Direct Vent Wall Passthrough

(Part # 1-00-677077) makes installing your Har-

man Pellet Stove with outside air a lot easier. It is

made to t walls from 4 1/2" up to 10 1/8" thick with

a square opening of 6" to 6 1/2".

Venting

Fig. 7

Fig. 8

Outdoor Half

Indoor Half

Adjustable from 4 1/2" to 10 5/8" wall

XXV Pellet Stove

#1 Preferred method (Fig. 8)

This method provides excellent venting for

normal operation and allows the stove to be in-

stalled closest to the wall. Two inches from the wall

is safe; however, four inches allows better access

to remove the rear panel. The vertical portion of the

vent should be three to ve feet high. This vertical

section will help provide natural draft in the event of

a power failure. Note: Do not place joints within

wall pass-throughs.

Venting

Fig. 9 3 ft.

to combustibles

Fig. 10

12" min. wall to outlet

3 ft.

to combustibles

3 ft.

to combustibles

3 ft.

to combustibles

NOTICE

A chimney connector shall not pass through an attic or roof space, closet or similar

concealed space, or a oor, or ceiling.

Fig. 11

#2 Preferred method (Fig. 9)

This method also provides excellent venting

for normal operation but requires the stove to be

installed farther from the wall. The vertical portion of

the vent should be three to ve feet high and at least

three inches from a combustible wall. This vertical

section will provide natural draft in the event of a

power failure.

If the stove is installed below grade be sure the

vent termination is at least 18" above grade. The

outlet must also be 1 foot from the house/building.

Note: Do not place joints within wall pass-

throughs.

CAUTION

Keep any materials that may be affected by the

elevated exhaust temperatures at least 3 feet

away from the ue termination.

10 XXV Pellet Stove

#3 Installing into an existing

chimney

This method provides excellent venting for nor-

mal operation. This method also provides natural

draft in the event of a power failure. If the chimney

condition is questionable* you may want to install a

liner as in method #6.

*The chimney should be inspected and cleaned

before installing your stove. If you discover that

the chimney does not have a clay tile liner or has

cracks or aking of the tile liner you will need to

install a stainless steel liner within the chimney. In

most cases the inside diameter of this liner should

be 4". Either exible or rigid liner may be used for

this purpose. Refer to Method 6.

Be sure to design the venting so that it can be easily

cleaned.

Fig. 12

Fig. 13

Venting

#4 Installing into an existing chimney

with optional top discharge 6" ue

adapter

This method will allow single wall 6" ue pipe

to come off the top of the stove and go directly into

a masonry or class A chimney.

This method will be desireable for people who

are replacing a wood or coal stove and have an

existing chimney to use.

6" from

pipe to wall

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