Haulotte HA18PX Produkthandbuch

Maintenance Book

HA18PX

4001022490 E 02.19 USA / GB

Maintenance Book

HA18PX

USA

2 4001022490 E 02.19 USA / GB

HA18PX

CONTENTS

Maintenance Book

CONTENTS

Preface -

Foreword

1 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . .

Safety

1 - General safety rules . . . . . . . . . . . . . . . . . . . . .

1.1 - Maintenance implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.2 - Uncontrolled movement Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.3 - Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2 - Maintenance and repair training . . . . . . . . . . .

2.1 - Owner's responsability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.2 - Technician's responsability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3 - HAULOTTE Services®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.4 - Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.5 - Product modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.6 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.7 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3 - Manufacturer's warranty . . . . . . . . . . . . . . . . .

3.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2 - Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance Book

Familiarization

1 - Primary machine components . . . . . . . . . . . .

1.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2 - List of actuators and sensors . . . . . . . . . . . . .

2.1 - Sensors and actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3 - Power source - Engine specifications . . . . . .

3.1 - General safety and specific interventions on motor. . . . . . . . . . . . . . . . 27

3.2 - General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3 - Consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.4 - Ingredient. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . .

5 - Consumables (Oils - Fuels - Engine oil -

Coolant level...) . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.1.1 - Other fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2 - Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.3 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6 - Machine specifications . . . . . . . . . . . . . . . . . .

6.1 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Inspection and

maintenance

schedule

1 - Inspection program . . . . . . . . . . . . . . . . . . . . .

2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . .

3 - Preventive maintenance . . . . . . . . . . . . . . . . .

4 - Periodic inspection . . . . . . . . . . . . . . . . . . . . .

5 - Major inspection . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS

Maintenance Book

Machine sheet

MS0001 -

Structural part inspection . . . . . . . . . . . . . . .

E002 -

Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0002 -

Pins and bearing inspection . . . . . . . . . . . . .

MS0003 -

Cylinder inspection . . . . . . . . . . . . . . . . . . . .

E004 -

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0004 -

Braking test procedure . . . . . . . . . . . . . . . . .

E005 -

Slew ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0005 -

Torque Values . . . . . . . . . . . . . . . . . . . . . . . .

E006 -

Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E007 -

Screws, bolts and nuts . . . . . . . . . . . . . . . . . . .

E013 -

Pulleys and wear pads. . . . . . . . . . . . . . . . . . . .

E018 -

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0021 -

Hydraulic filter cartridge Replacement . . . .

E030 -

Glow plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0133 -

Universal plug . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Book

Trouble shooting

and diagram

1 - Trouble shooting . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

1.2 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .

3 - Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Electric circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

3.1.1 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

3.1.2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

3.1.3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

3.1.4 - Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

3.1.5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . . . . . . . . 104

3.1.6 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

3.1.7 - Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

3.2 - Hydraulic circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

3.2.1 - Solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

3.2.1.1 - Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

3.2.1.2 - Steering unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

3.2.1.3 - Unit TOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

3.2.1.4 - Proportional unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

4 - Electric diagram . . . . . . . . . . . . . . . . . . . . . . .

114

5 - Hydraulic diagram . . . . . . . . . . . . . . . . . . . . .

124

Records

1 - Intervention register. . . . . . . . . . . . . . . . . . . .

127

74001022490 E 02.19 USA / GB

HA18PX

-Preface - Foreword

Preface - Foreword

You have just purchased a HAULOTTE® product and we would like to thank you for your business.

The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people

with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi-

cations to the aerial work platform must be approved by HAULOTTE®.

This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform

in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual are

followed. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized

personnel operate and maintain the aerial work platform.

We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment).

• Use of the equipment within the performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be con-

fused with the technical specifications. Only the specifications in this manual should be used to study the suitability of

the equipment for the intended use.

This maintenance and repairs book is specific to the HAULOTTE® products listed on the cover page of this manual. The

maintenance book is intended for the on-site maintenance technician.

It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE

Services®.

This maintenance work is essential for correct machine operation.

If regular maintenance is not carried out, this may :

• Void the warranty.

• Cause machine malfunction.

• Reduce machine reliability and shorten its service life.

• Jeopardize operator safety.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE Services®.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjust-

ments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts

and tools as required, and also provide fully documented reports on all work completed.

8 4001022490 E 02.19 USA / GB

HA18PX

-Preface - Foreword

1 - Symbols and colors

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety

information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard

severity level when operating or maintaining the Aerial Work Platform.

Symbol

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibition relating to work safety and quality

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

Maintenance sheet

Recommended tools

Recommended part

Safety

N.B. : Additional technical information

94001022490 E 02.19 USA / GB

HA18PX

-Preface - Foreword

Decals

N.B.-:-THE FOLLOWING SAFETY ADVISORIES ARE USED THROUGHOUT THIS MANUAL TO INDICATE SPECIFIC

HAZARDS WHEN OPERATING OR MAINTAINING THE TELEHANDLER.

Color Title Description

Danger : Indicates a hazardous situation which if not avoided,

WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided,

COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate

injury.

Notice : Indicates practices not related to personal injury.

Procedure : Indicates a maintenance operation.

10 4001022490 E 02.19 USA / GB

HA18PX

-Preface - Foreword

Notes

Dieses Handbuch passt für folgende Modelle

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Oshkosh Corporation

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Skyjack

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