Haulotte HT43RTJ PRO Produkthandbuch

Maintenance Book

HT43RTJ PRO - HT132RTJ PRO

4001034910 E 06.21 USA / GB

MAINTENANCE BOOK

HT43RTJ PRO - HT132RTJ PRO

USA

2 24203 4001034910 0 E 06.21 USA / GB

HT43RTJ PRO - HT132RTJ PRO

CONTENTS

Maintenance Book

CONTENTS

Preface -

Foreword

1 - Symbols and colors . . . . . . . . . . . . . . . . . . . . .

Safety

1 - General safety rules . . . . . . . . . . . . . . . . . . . . .

1.1- Maintenance implementation................................... 13

1.2- Uncontrolledmovement Hazard................................ 14

1.3- Electric ShockHazards ........................................ 14

1.4- Explosion /FireHazards ....................................... 15

2 - Maintenance and repair training . . . . . . . . . . .

2.1- Owner'sresponsability. ........................................ 16

2.2- Technician's responsability ..................................... 16

2.3- HAULOTTEServices®........................................ 16

2.4- Training ...................................................... 16

2.5- Productmodification........................................... 17

2.6 - AfterSalesService ............................................ 17

2.7- Productinformation............................................ 17

3 - Conditions of warranty . . . . . . . . . . . . . . . . . .

Maintenance Book

Familiarization

1 - Primary machine components . . . . . . . . . . . .

1.1- Layout........................................................ 20

1.2- Groundcontrolbox............................................ 22

1.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.2.2 - Display Panel (LED'S 1 - 10). . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3- Platformcontrolbox ........................................... 26

1.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.3.2 - Display Panel (LED'S 101 - 117). . . . . . . . . . . . . . . . . . . . . . . . 28

1.4- Axleextensioncontrolbox. .. ................................... 30

1.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2 - List of actuators and sensors . . . . . . . . . . . . .

2.1- Sensors. . . . . . . . . . ............................................ 32

3 - Power source - Engine specifications . . . . . .

3.1 - Generalsafetyand specificinterventionsonmotor................ 34

3.2- GeneralSpecifications. ..................... ................... 34

3.3- Consumables................................................. 35

4 - Consumables (Oils - Fuels - Engine oil -

Coolant level...) . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1- Fuel. ............... .......................................... 36

4.1.1 - Other fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.2- Engine oil..................................................... 37

4.3- Hydraulicoil................................................... 38

4.4- Gearmotoroil. ...... ....................... ................... 39

4.5- Coolant....................................................... 39

4.6- Cylinderstorageoil . .. ......................................... 39

4.7- Grease. ............ .......................................... 40

4.8- Marineprotection.............................................. 40

5 - Machine specifications . . . . . . . . . . . . . . . . . .

5.1- Movementspeed ............................................. 41

CONTENTS

Maintenance Book

Inspection and

maintenance

schedule

1 - Inspection program . . . . . . . . . . . . . . . . . . . . .

2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . .

3 - Preventive maintenance . . . . . . . . . . . . . . . . .

4 - Periodic inspection . . . . . . . . . . . . . . . . . . . . .

5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . .

Machine sheet

MS0001 -

Structural part inspection. . . . . . . . . . . . . . .

MS0002 -

Pins and bearing inspection. . . . . . . . . . . . .

MS0003 -

Cylinder inspection . . . . . . . . . . . . . . . . . . . .

E004 -

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0004 -

Braking test procedure . . . . . . . . . . . . . . . . .

MS0005 -

Torque Values . . . . . . . . . . . . . . . . . . . . . . . .

E007 -

Screws, bolts and nuts . . . . . . . . . . . . . . . . . . .

E016-1 -

Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E016-2 -

Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0031 -

Overload system . . . . . . . . . . . . . . . . . . . . . .

E041 -

Generator option (For HT132RTJ PRO only) .

E048 -

Cable carrier cat track . . . . . . . . . . . . . . . . . . . .

E053 -

Specific adjustment procedure H43TPX

(HB135JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0133 -

Universal plug . . . . . . . . . . . . . . . . . . . . . . .

105

MS0238 -

Links to engine manufacturer manuals -

Fuel-powered machines . . . . . . . . . . . . . . . . . . . . . .

107

MP0001 -

Wheel tightening procedure . . . . . . . . . . . .

109

MP0002 -

Wheel reducer level procedure. . . . . . . . . .

111

MP0003 -

Procedure for checking the level of engine

oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

MP0004 -

Replacing the engine oil filter. . . . . . . . . . .

117

MP0005 -

Diesel filter replacement . . . . . . . . . . . . . . .

119

MP0006 -

Hydraulic oil filter replacement . . . . . . . . .

121

MP0007 -

Procedure for checking engine belt tension

123

MP0008 -

Front axle locking function check . . . . . . .

127

Maintenance Book

MP0010 -

Air filter replacement. . . . . . . . . . . . . . . . . .

131

MP0011 -

Wear pad check . . . . . . . . . . . . . . . . . . . . . .

133

MP0013 -

Hydraulic tank level. . . . . . . . . . . . . . . . . . .

137

MP0014 -

Emptying the hydraulic tank. . . . . . . . . . . .

139

MP0015 -

Load cell tightness check. . . . . . . . . . . . . .

143

MP0016 -

Rotary cylinder tightness check. . . . . . . . .

145

MP0017 -

Checking the platform. . . . . . . . . . . . . . . . .

147

MP0018 -

Slew ring clearance check . . . . . . . . . . . . .

151

MP0019 -

Torque tightening of the slew ring. . . . . . .

153

MP0020 -

Emptying the diesel tank. . . . . . . . . . . . . . .

155

MP0021 -

Draining the cooling circuit . . . . . . . . . . . .

157

MP0024 -

Checking the bushings and pins . . . . . . . .

161

MP0025 -

Checking the condition of belts . . . . . . . . .

165

MP0026 -

Checking and cleaning the fuel filter. . . . .

167

MP0028 -

Greasing the pads . . . . . . . . . . . . . . . . . . . .

169

MP0030 -

Cleaning of air cleaner element . . . . . . . . .

171

MP0031 -

Coolant level. . . . . . . . . . . . . . . . . . . . . . . . .

173

MP0032 -

Replace the belt . . . . . . . . . . . . . . . . . . . . . .

175

MP0034 -

Check the condition of cables . . . . . . . . . .

179

MP0035 -

Check the tension of cables . . . . . . . . . . . .

181

MP0036 -

Drain the engine oil . . . . . . . . . . . . . . . . . . .

185

MP0038 -

Movement reducer level . . . . . . . . . . . . . . .

189

MP0039 -

Drain the movement reducer . . . . . . . . . . .

191

MP0040 -

Axle extension greasing . . . . . . . . . . . . . . .

193

MP0041 -

Check the condition of the chains . . . . . . .

195

MP0042 -

Chain tension control . . . . . . . . . . . . . . . . .

197

MP0043 -

Draining the wheel reducer. . . . . . . . . . . . .

201

MP0044 -

Greasing the turntable rotation gearbox. .

205

CONTENTS

Maintenance Book

Trouble shooting

and diagram

1 - Trouble shooting . . . . . . . . . . . . . . . . . . . . . .

207

1.1- Recommendations. . . . . . . . . . . . . . . . . . . . . . . .................... 207

1.2- Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................... 207

1.3- Requirements.............................. . . . . . . . . . . . . . . . . . . 207

1.4- Listoffailurespercategory . . . . . . . . . . . . . . . . ....................208

2 - Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

223

2.1- System architecture ..........................................223

2.1.1 - The ECU modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

2.1.1.1 - U106 SPU 2515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

2.1.1.2 - U104 node B2 slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

2.1.1.3 - EDC Deutz module (for TIER IV) . . . . . . . . . . . . . . . . . . . . . . 231

2.1.1.4 - EDC Deutz module (for STAGE V) . . . . . . . . . . . . . . . . . . . . 232

2.2- Hydrauliccircuit...............................................233

3 - Electric diagram . . . . . . . . . . . . . . . . . . . . . . .

234

4 - Hydraulic diagram . . . . . . . . . . . . . . . . . . . . .

246

Records

1 - Intervention register. . . . . . . . . . . . . . . . . . . .

249

Maintenance Book

94001034910 E 06.21 USA / GB

HT43RTJ PRO - HT132RTJ PRO

- Preface - Foreword

Preface - Foreword

You have just purchased a HAULOTTE® product and we would like to thank you for your business.

The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people

with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi-

cations to the aerial work platform must be approved by HAULOTTE®.

This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform

in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual are

followed. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized

personnel operate and maintain the aerial work platform.

We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment).

• Use of the equipment within the performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be con-

fused with the technical specifications. Only the specifications in this manual should be used to study the suitability of

the equipment for the intended use.

This maintenance and repairs book is specific to the HAULOTTE® products listedon the cover page of this manual. The

maintenance book is intended for the on-site maintenance technician.

It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE

Services®.

This maintenance work is essential for correct machine operation.

If regular maintenance is not carried out, this may :

• Void the warranty.

• Cause machine malfunction.

• Reduce machine reliability and shorten its service life.

• Jeopardize operator safety.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE Services®.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjust-

ments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts

and tools as required, and also provide fully documented reports on all work completed.

10 4001034910 E 06.21 USA / GB

HT43RTJ PRO - HT132RTJ PRO

- Preface - Foreword

1 - Symbols and colors

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety

information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard

severity level when operating or maintaining the Aerial Work Platform.

Symbol

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibition relating to work safety and quality

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

Maintenance sheet

Recommended tools

Recommended part

Safety

N.B. : Additional technical information

Andere Handbücher für HT43RTJ PRO

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