HBM S9M Bedienungsanleitung

A3019-5.0 en/de/fr

Force transducer

Kraftaufnehmer

Capteur de force

S9M

Mounting Instructions

Montageanleitung

Notice de montage

English Page 3 - 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Deutsch Seite 25 - 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Français Page 47 - 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S9M

A3019-5.0 en/de/fr HBM

Contents Page

English

Safety instructions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Scope of delivery 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Application instructions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Structure and mode of operation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Measuring body 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Strain gage covering 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Conditions on site 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Ambient temperature 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Moisture and humidity 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Deposits 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Mechanical installation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Important precautions during installation 12. . . . . . . . . . . . . . . . . . . .

5.2 General installation guidelines 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Mounting the S9M 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Mounting with tension/compression bars 13. . . . . . . . . . . . . .

5.3.2 Mounting with direct connection 14. . . . . . . . . . . . . . . . . . . . . .

5.3.3 Mounting with knuckle eyes 14. . . . . . . . . . . . . . . . . . . . . . . . .

6 Electrical connection 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Connection with six-wire circuitry 18. . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Shortening the cable 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Cable extension 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 EMC protection 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Specifications (VDI/VDE2638 standards) 20. . . . . . . . . . . . . . . . . . . . . . .

8 Dimensions 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 S9M with nominal force range 0.5kN to 2kN 22. . . . . . . . . . . . . . . .

8.2 S9M with nominal force range 5kN to 50kN 22. . . . . . . . . . . . . . . . .

8.3 Mounting aids 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S9M

A3019-5.0 en/de/frHBM

Safety instructions

Designated use

The force transducers in the type series S9M are solely designed for measur

ing static and dynamic tensile and/or compressive forces within the load limits

specified by the technical data for the respective maximum capacities. Any

other use is not the designated use.

To ensure safe operation, the regulations in the assembly and operating in

structions, together with the following safety rules and regulations, and the

data specified in the technical data sheets, must be complied with. It is also

essential to observe the applicable legal and safety regulations for the ap

plication concerned.

The force transducers are not intended for use as safety components. Please

also refer to the section: ”Additional safety precautions”. Proper and safe op

eration of the force transducer requires proper transportation, correct storage,

siting and mounting, and careful operation.

Operating personnel

Mounting and operation of the force transducer may only be carried out by

fully qualified personnel. Qualified personnel in this respect means persons

entrusted with siting, mounting, starting up and operating the product, who are

familiar with the operation of the force transducer and possess the appropriate

qualifications for their function.

Loading capacity limits

The data in the technical data sheet must be complied with when using the

force transducer. In particular, the respective maximum loads specified must

never be exceeded. The following limits set out in the technical data sheets

must not be exceeded

•Load limits

•Lateral load limits

•Breaking loads

•Permissible dynamic loads

•Temperature limits

When several force transducers are connected, it must be noted that the load/

force distribution is not always uniform.

Use as a machine element

The force transducers can be used as machine elements. When used in this

manner, it must be noted that, to favor greater sensitivity, the force transducer

S9M

A3019-5.0 en/de/fr HBM

cannot be designed with the safety factors usual in mechanical engineering.

Please refer here to the section ”Loading capacity limits” and the technical

data.

Additional safety precautions

The force transducers cannot (as passive transducers) implement any (safe

ty-relevant) cutoffs. This requires additional components and constructive

measures for which the installer and operator of the plant is responsible.

In cases where a breakage or malfunction of the force transducer would

cause injury to persons or damage to equipment, the user must take appropri

ate additional safety measures that meet at least the requirements of applica

ble safety and accident prevention regulations (e.g. automatic emergency

shutdown, overload protection, catch straps or chains, or other fall protection).

The layout of the electronics conditioning the measurement signal should be

such that measurement signal failure does not cause damage.

General dangers of failing to follow the safety instructions

The force transducers are state-of-the-art and reliable. Transducers can give

rise to remaining dangers if they are incorrectly operated or inappropriately

mounted, installed and operated by untrained personnel. Every person in

volved with siting, starting-up, operating or repairing a force transducer must

have read and understood the mounting instructions and in particular the

technical safety instructions. The force transducers can be damaged or de

stroyed by non-designated use of the force transducer or by non-compliance

with the mounting and operating instructions, these safety instructions or any

other applicable safety regulations (BG safety and accident prevention regula

tions) when using the force transducers. Force transducers can break, partic

ularly in the case of overloading. The breakage of a force transducer can also

cause damage to property or injury to persons in the vicinity of the force trans

ducer.

If force transducers are not used according to their designated use, or if the

safety instructions or specifications in the mounting and operating instructions

are ignored, it is also possible that the force transducer may fail or malfunc

tion, with the result that persons or property may be affected (due to the loads

acting on or being monitored by the force transducer).

The scope of supply and performance of the transducer covers only a small

area of force measurement technology, as measurements with sensors using

strain gages presuppose the use of electronic signal processing. In addition,

equipment planners, installers and operators should plan, implement and re

spond to the safety engineering considerations of force measurement technol

ogy in such a way as to minimize remaining dangers. Prevailing regulations

must be complied with at all times.

S9M

A3019-5.0 en/de/frHBM

Warns of a potentially dangerous situation in which failure to comply with

safety requirements can result in death or serious physical injury.

WARNING

Description of a potentially dangerous situation

Measures to avoid/prevent the danger

Warns of a potentially dangerous situation in which failure to comply with

safety requirements can result in slight or moderate physical injury.

CAUTION

Description of a potentially dangerous situation

Measures to avoid/prevent the danger

Warns of a situation in which failure to comply with safety requirements could

lead to damage to property.

NOTE

Description of a situation that could lead to damage to property

Disposal

In accordance with national and local environmental protection and material

recovery and recycling regulations, old transducers that can no longer be

used must be disposed of separately and not with normal household garbage.

If you need more information about waste disposal, please contact your local

authorities or the dealer from whom you purchased the product.

Conversions and modifications

The transducer must not be modified from the design or safety engineering

point of view except with our express agreement. Any modification shall ex

clude all liability on our part for any damage resulting therefrom.

S9M

A3019-5.0 en/de/fr HBM

Qualified personnel

Qualified personnel means persons entrusted with siting, mounting, starting

up and operating the product, who possess the appropriate qualifications for

their function.

This includes people who meet at least one of the three following require

ments:

- Knowledge of the safety concepts of automation technology is a require

ment and as project personnel, you must be familiar with these concepts

- As automation plant operating personnel, you have been instructed how to

handle the machinery. You are familiar with the operation of the equipment

and technologies described in this documentation

- As commissioning engineers or service engineers, you have successfully

completed the training to qualify you to repair the automation systems.

You are also authorized to activate, ground and label circuits and equip

ment in accordance with safety engineering standards.

It is also essential to comply with the legal and safety requirements for the ap

plication concerned during use. The same applies to the use of accessories.

The force transducer must only be installed by qualified personnel, strictly in

accordance with the specifications and with the safety requirements and regu

lations listed below.

Maintenance

The S9M force transducer is maintenance free.

Accident prevention

The prevailing accident prevention regulations must be taken into account,

even though the nominal (rated) force values in the destructive range are well

in excess of the full scale value.

S9M

A3019-5.0 en/de/frHBM

1 Scope of delivery

•1 S9M force transducer

•1 S9M mounting instructions

•1 Manufacturing certificate

Accessories (not included in the scope of supply):

•Knuckle eyes for mounting the force transducer

S9M 500 N and 1 kN Order No. 1-U1R/200KG/ZGW

S9M 2kN - 10 kN Order No. 1-U2A/1T/ZGUW

S9M 20kN - 50 kN Order No. 1-U2A/5T/ZGUW

2 Application instructions

The S9M type series transducers are suitable for measuring tensile and com

pressive forces. Because they provide highly accurate static and dynamic

force measurements, they must be handled very carefully. Particular care

must be taken when transporting and installing the devices. Dropping or

knocking the transducers may cause permanent damage.

Section Specifications (VDI/VDE2638 standards) lists the permissible limits

for mechanical, thermal and electrical stress on Page 20. It is essential that

these are taken into account when planning the measuring set-up, during

installation and ultimately, during operation.

S9M

A3019-5.0 en/de/fr HBM

3 Structure and mode of operation

3.1 Measuring body

The measuring element is a steel loaded member to which strain gages (SG)

are applied. The SG are arranged so that two are stretched and the other two

compressed when a force acts on the transducer.

3.2 Strain gage covering

To protect the SG, the S9M force transducers are welded at an appropriate

place with a thin plate (Fig. 3.1). This procedure offers the SG a high protec

tion against environmental influences. In order to retain the protective effect,

this plate must not be damaged in any way.

Cover plate

Fig. 3.1 SG protection

S9M

A3019-5.0 en/de/frHBM

4 Conditions on site

4.1 Ambient temperature

The temperature effects on the zero signal and on the sensitivity are compen

sated.

To obtain optimum measurement results, the nominal (rated) temperature

range must be observed. Constant, or very slowly changing, temperatures are

optimal. Temperature-related measurement errors are caused by heating on

one side (e.g. radiant heat) or by cooling. A radiation shield and all-round

thermal insulation produces noticeable improvements, but must not be al

lowed to set up a force shunt.

4.2 Moisture and humidity

Series S9M force transducers are hermetically encapsulated and are there

fore very insensitive to moisture influence. The transducers reach the protec

tion class IP68 per DIN EN 60259 (test conditions: 100 hours under 1m water

column). Nevertheless, the force transducers must be protected against per

manent moisture influence.

The transducer must be protected against chemicals that could attack the

transducer body steel or the cable. With stainless steel force transducers,

please note that acids and all materials which release ions will also attack

stainless steels and their welded seams.

Should there be any corrosion, this could cause the force transducer to fail. In

this case, appropriate protective measures must be implemented.

4.3 Deposits

Dust, dirt and other foreign matter must not be allowed to accumulate

sufficiently to divert some of the measuring force, thus invalidating the

measured value (force shunt).

NOTE

Measurement errors may be the result if dust or dirt is deposited inside the

force transducer. The relevant areas are marked by arrows in Fig. 4.1.

Inhaltsverzeichnis

Sprachen:

Beliebte Wandler Handbücher anderer Marken

Camille Bauer

Camille Bauer SINEAX F534 Bedienungsanleitung

Trane

Trane KIT 16724 Montageanleitung

Lumel

Lumel P18 Bedienungsanleitung

B&C Speakers

B&C Speakers DE75PTN Bedienungsanleitung

MAMAC SYSTEMS

MAMAC SYSTEMS PR-243 Handbuch

Mianyang Weibo Electronic

Mianyang Weibo Electronic WB Series Bedienungsanleitung

ProMinent

ProMinent Dulcometer DMT Bedienungsanleitung

MKS

MKS MicroPirani 925 Series Anleitung zur Verwendung

WIKA

WIKA WU-20 Bedienungsanleitung

Alcatel Vacuum Technology

Alcatel Vacuum Technology BARATRON 622A Bedienungsanleitung

Camille Bauer

Camille Bauer SIRAX CH-5610 Bedienungsanleitung

WIKA

WIKA F2802 Bedienungsanleitung

Veris Industries

Veris Industries PW Series Bedienungsanleitung

Simrad

Simrad ES120-7C - REV D Benutzerhandbuch

Airmar

Airmar M260 Bedienungsanleitung

Spirax Sarco

Spirax Sarco ITV1030 Bedienungsanleitung

halstrup-walcher

halstrup-walcher PU10 Bedienungsanleitung

Balluff

Balluff BTL5-P Bedienungsanleitung