HIMA HIMatrix M45 Bedienungsanleitung

HIMatrix M45

Safety-Related Controller

Manual M-DI 8 01

HIMA Paul Hildebrandt GmbH + Co KG

Industrial Automation

Rev. 1.00 HI 800 661 E

HI 800 661 E Rev. 1.00 (1343)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,

this also applies to other manufacturers and their respective products referred to herein.

HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of

HIMA Paul Hildebrandt GmbH + Co KG.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions, please

contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the

manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the HIMA DVD and our website at http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: info@hima.com

Revision

index

Revisions

Type of change

technical

editorial

1.00

First edition of the HIMatrix M45 manual

M-DI 8 01 Table of Contents

HI 800 661 E Rev. 1.00 Page 3 of 46

Table of Contents

1Introduction 5

1.1 Structure and Use of this Manual 5

1.2 Target Audience 5

1.3 Formatting Conventions 6

1.3.1 Safety Notes 6

1.3.2 Operating Tips 7

2Safety 8

2.1 Intended Use 8

2.1.1 Environmental Requirements 8

2.1.2 ESD Protective Measures 8

2.2 Residual Risk 9

2.3 Safety Precautions 9

2.4 Emergency Information 9

3Product Description 10

3.1 Safety Function 10

3.1.1 Reaction in the Event of a Fault 10

3.2 Scope of Delivery 10

3.3 Type Label 11

3.4 Structure 12

3.4.1 Safety-Related Digital Inputs 12

3.4.1.1 Standard Mode of Operation 12

3.4.1.2 Line Control Mode of Operation 12

3.4.1.3 Test Pulse Blanking Mode of Operation 12

3.4.2 Digital Outputs 13

3.4.2.1 Supply Mode of Operation 13

3.4.2.2 Pulsed Output Mode of Operation 13

3.4.2.3 DO Non-Safety-Related Mode of Operation 13

3.4.3 Block diagram 14

3.4.4 Front View 15

3.4.5 LED Indicators 16

3.4.5.1 Module Status Indicators 16

3.4.5.2 I/O Indicators 17

3.5 Product Data 18

3.6 Socket 19

3.6.1 Mechanical Coding 19

3.6.2 Coding M-DI 8 01 Module and Socket 20

3.6.2.1 Configuring the Socket Coding 20

3.6.3 Socket M-SO I/O 01 21

3.6.3.1 Terminal Assignment for the Field Terminals 22

3.6.3.2 Field Terminal Properties 22

4Start-Up 23

4.1 Mounting 23

4.1.1 Surges on Digital Inputs 23

4.1.2 Wiring Inputs Not in Use 23

Table of Contents M-DI 8 01

Page 4 of 46 HI 800 661 E Rev. 1.00

4.2 Mounting and Removing the Modules and the Socket 24

4.2.1 Mounting a Socket 24

4.2.2 Mounting and Removing the Module 26

4.3 Line Control 27

4.3.1 Connecting Pulsed Outputs 27

4.3.2 Configuring Line Control 28

4.4 Configuration with SILworX 29

4.4.1 Tab Module 30

4.4.2 Tab M-DI 8 01_1: Channels 31

4.5 Connection Variants 32

4.5.1 Connection of Electromechanical Control Circuit Devices 32

4.5.2 Redundant Wiring 33

4.5.3 Connecting 3-Wire Proximity Switches 34

5Operation 35

5.1 Handling 35

5.2 Diagnosis 35

6Maintenance 36

6.1 Faults 36

6.2 Maintenance Measures 36

6.2.1 Loading the Operating System 36

6.2.2 Proof Test 36

7Decommissioning 37

8Transport 38

9Disposal 39

Appendix 41

Glossary 41

Index of Figures 42

Index of Tables 43

Index 44

M-DI 8 01 1 Introduction

HI 800 661 E Rev. 1.00 Page 5 of 46

1 Introduction

This manual describes the technical characteristics of the module and its use. It provides

information on how to install, start up and configure the module in SILworX.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMatrix M45

programmable electronic system.

This manual is organized in the following main chapters:

Introduction

Safety

Product Description

Start-Up

Operation

Maintenance

Decommissioning

Transport

Disposal

Additionally, the following documents must be taken into account:

Name

Content

Document no.

HIMatrix M45

Safety Manual

Safety functions of the HIMatrix

system

HI 800 653 E

HIMatrix M45

System Manual

Hardware description of the

HIMatrix M45

HI 800 651 E

SILworX

Communication Manual

Description of communication and

protocols

HI 801 101 E

SILworX Online Help (OLH)

Instructions on how to use SILworX

First Steps Manual

Introduction to SILworX

HI 801 103 E

Table 1: Additional Relevant Documents

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision

index on the footer can be used to compare the current version of existing manuals with the

Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the modules

and systems. Specialized knowledge of safety-related automation systems is required.

1 Introduction M-DI 8 01

Page 6 of 46 HI 800 661 E Rev. 1.00

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold

To highlight important parts.

Names of buttons, menu functions and tabs that can be clicked and used

in the programming tool.

Italics

For parameters and system variables

Courier

Literal user inputs

RUN

Operating state are designated by capitals

Chapter 1.2.3

Cross-references are hyperlinks even if they are not particularly marked.

When the cursor hovers over a hyperlink, it changes its shape. Click the

hyperlink to jump to the corresponding position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: warning, caution, notice

Type and source of risk

Consequences arising from non-observance

Risk prevention

SIGNAL WORD

Type and source of risk!

Consequences arising from non-observance

Risk prevention

The signal words have the following meanings:

Warning indicates hazardous situation which, if not avoided, could result in death or serious

injury.

Caution indicates hazardous situation which, if not avoided, could result in minor or modest

injury.

Notice indicates a hazardous situation which, if not avoided, could result in property damage.

NOTE

Type and source of damage!

Damage prevention

M-DI 8 01 1 Introduction

HI 800 661 E Rev. 1.00 Page 7 of 46

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

The text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP

The tip text is located here.

2 Safety M-DI 8 01

Page 8 of 46 HI 800 661 E Rev. 1.00

2 Safety

All safety information, notes and instructions specified in this document must be strictly

observed. The product may only be used if all guidelines and safety instructions are adhered to.

The product is operated with SELV or PELV. No imminent risk results from the product itself.

The use in Ex-Zone is permitted if additional measures are taken.

2.1 Intended Use

HIMatrix components are designed for assembling safety-related controller systems.

When using the components in the HIMatrix system, comply with the following general

requirements.

2.1.1 Environmental Requirements

Requirement type

Range of values

Protection class

Protection class III in accordance with IEC/EN 61131-2

Ambient temperature

0...+60 °C

Storage temperature

-40...+85 °C

Pollution

Pollution degree II in accordance with IEC/EN 61131-2

Altitude

< 2000 m

Housing

Standard: IP20

Supply voltage

24 VDC

Table 2: Environmental Requirements

Exposing the HIMatrix system to environmental conditions other than those specified in this

manual can cause the HIMatrix system to malfunction.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system

or replace devices.

NOTE

Device damage due to electrostatic discharge!

When performing the work, make sure that the workspace is free of static, and wear

an ESD wrist strap.

If not used, ensure that the device is protected from electrostatic discharge, e.g., by

storing it in its packaging.

M-DI 8 01 2 Safety

HI 800 661 E Rev. 1.00 Page 9 of 46

2.2 Residual Risk

No imminent risk results from a HIMatrix M45 system itself.

Residual risk may result from:

Faults related to engineering

Faults related to the user program

Faults related to the wiring

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

2.4 Emergency Information

A HIMatrix M45 system is a part of the safety equipment of a plant. If a device or a module fails,

the system enters the safe state.

In case of emergency, no action that may prevent the HIMatrix M45 systems from operating

safely is permitted.

3 Product Description M-DI 8 01

Page 10 of 46 HI 800 661 E Rev. 1.00

3 Product Description

The M-DI 8 01 digital input module is intended for use in the HIMatrix M45 system.

Up to 64 I/O modules can be used in a HIMatrix M45 system, if the structure conditions are met

in accordance with the safety manual (HI 800 651 E).

The module is equipped with the following inputs and outputs:

Inputs/outputs

Numb

Function

Safety-Related Digital

Inputs

Depending on the selected mode of operation

- Standard (DI)

- Line Control

- Test Pulse Blanking

Digital Outputs

(non-safety-related)

Depending on the selected mode of operation

- Supply

- Pulsed output

- DO Non-Safety-Related

Table 3: Module Inputs and Outputs

The module has been certified by the TÜV for safety-related applications up to SIL 3

(IEC 61508, IEC 61511, IEC 62061 and EN 50156) as well as PL e (EN ISO 13849-1).

Further safety standards, application standards and test standards are specified in the

certificates available on the HIMA website.

3.1 Safety Function

The module evaluates the digital input signals and provides them to the user program.

The safety function is performed in accordance with SIL 3.

3.1.1 Reaction in the Event of a Fault

If the safety-related processor system of the module detects a module fault or a channel fault

during operation, the module adopts the safe state. All the outputs are in accordance with the

de-energize-to-trip principle and low level is processed by the inputs.

In both cases, the Err LED is flashing.

3.2 Scope of Delivery

The module must be installed on a suitable socket to be able to operate. The socket is not

included within the scope of delivery of the module.

The socket is described in Chapter 3.6.

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