HIMA HIMatrix Bedienungsanleitung

HIMatrix

Safety-Related Controller

AI 8 01 Manual

HIMA Paul Hildebrandt GmbH + Co KG

Industrial Automation

Rev. 2.00 HI 800 195 E

HI 800 195 E Rev. 2.00 (1334)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,

this also applies to other manufacturers and their respective products referred to herein.

HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of HIMA Paul Hildebrandt

GmbH + Co KG.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions, please

contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the

manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the HIMA DVD and our website at http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: [email protected]

Type of change

Revision

index

Revisions

technical editorial

1.00 Added: Configuration with SILworX X X

2.00 Added: AI 08 014, SIL 4 certified according to EN 50126,

EN 50128 and EN 50129, Chapter 4.1.3

X X

AI 8 01 Table of Contents

HI 800 195 E Rev. 2.00 Page 3 of 38

Table of Contents

1Introduction 5

1.1 Structure and Use of this Manual 5

1.2 Target Audience 6

1.3 Formatting Conventions 7

1.3.1 Safety Notes 7

1.3.2 Operating Tips 8

2Safety 9

2.1 Intended Use 9

2.1.1 Environmental Requirements 9

2.1.2 ESD Protective Measures 9

2.2 Residual Risk 10

2.3 Safety Precautions 10

2.4 Emergency Information 10

3Product Description 11

3.1 Safety Function 11

3.1.1 Safety-Related Analog Inputs 11

3.1.1.1 Reaction in the Event of a Fault 12

3.2 Equipment, Scope of Delivery 12

3.3 Type Label 12

3.4 Structure 13

3.4.1 Block Diagram 13

3.4.2 Front View 14

3.4.3 Status Indicators 15

3.5 Product Data 16

3.5.1 Product Data AI 8 014 16

4Start-up 17

4.1 Installation and Mounting 17

4.1.1 Mounting and Removing the Modules 17

4.1.2 Connecting the Analog Inputs 18

4.1.3 Cable Plugs 19

4.1.4 Mounting the AI 8 01 in Zone 2 20

4.2 Configuration 21

4.2.1 Module Slots 21

4.3 Configuration with SILworX 22

4.3.1 Parameters and Error Codes for the Inputs 22

4.3.2 Analog Inputs 23

4.3.2.1 Tab Module 23

4.3.2.2 Tab AI 8 01 FS1000_1: Channels or AI 8 01 FS2000_1: Channels 24

Table of Contents AI 8 01

Page 4 of 38 HI 800 195 E Rev. 2.00

4.4 Configuration with ELOP II Factory 24

4.4.1 Configuring the Inputs 24

4.4.2 Signals and Error Codes for the Inputs 24

4.4.3 Analog Inputs 25

5Operation 27

5.1 Handling 27

5.2 Diagnosis 27

6Maintenance 28

6.1 Faults 28

6.2 Maintenance Measures 28

6.2.1 Loading the Operating System 28

6.2.2 Proof Test 28

7Decommissioning 29

8Transport 30

9Disposal 31

Appendix 33

Glossary 33

Index of Figures 34

Index of Tables 35

Index 36

AI 8 01 1 Introduction

HI 800 195 E Rev. 2.00 Page 5 of 38

1 Introduction

This manual describes the technical characteristics of the module and its use. It provides

information on how to install, start up and configure the module.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMatrix programmable

electronic system.

This manual is organized in the following main chapters:

Introduction

Safety

Product Description

Start-up

Operation

Maintenance

Decommissioning

Transport

Disposal

The HIMatrix F60 is available for the programming tools SILworX and ELOP II Factory. Which

programming tool can be used, depends on the processor operating system of the HIMatrix

F60, refer to the following table:

Programming tool Processor operating system Communication operating system

SILworX CPU OS V7 and higher COM OS V12 and higher

ELOP II Factory CPU OS up to V6.x COM OS up to V11.x

Table 1: Programming Tools for HIMatrix F60

In the manual, the differences are specified by using:

Separated chapters

Tables differentiating among the versions

iProjects created with ELOP II Factory cannot be edited with SILworX, and vice versa!

iThe manual usually refers to the plug-in cards of the modular controller F60 as modules.

Modules is also the term used in SILworX.

1 Introduction AI 8 01

Page 6 of 38 HI 800 195 E Rev. 2.00

Additionally, the following documents must be taken into account:

Name Content Document number

HIMatrix System Manual

Compact Systems

Hardware description of the HIMatrix

compact systems

HI 800 141 E

HIMatrix System Manual

Modular System F60

Hardware description of the HIMatrix

modular system

HI 800 191 E

HIMatrix Safety Manual Safety functions of the HIMatrix system HI 800 023 E

HIMatrix Safety Manual for

Railway Applications

Safety functions of the HIMatrix system

using the HIMatrix in railway

applications

HI 800 437 E

SILworX Online Help Instructions on how to use SILworX -

ELOP II Factory

Online Help

Instructions on how to use ELOP II

Factory, Ethernet IP protocol

SILworX First Steps Introduction to SILworX using the

HIMax system as an example

HI 801 103 E

ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E

Table 2: Additional Relevant Documents

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision

index on the footer can be used to compare the current version of existing manuals with the

Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the modules

and systems. Specialized knowledge of safety-related automation systems is required.

AI 8 01 1 Introduction

HI 800 195 E Rev. 2.00 Page 7 of 38

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold To highlight important parts.

Names of buttons, menu functions and tabs that can be clicked and used

in the programming tool.

Italics For parameters and system variables

Courier Literal user inputs

RUN Operating state are designated by capitals

Chapter 1.2.3 Cross references are hyperlinks even though they are not particularly

marked. When the cursor hovers over a hyperlink, it changes its shape.

Click the hyperlink to jump to the corresponding position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: warning, caution, notice

Type and source of risk

Consequences arising from non-observance

Risk prevention

The signal words have the following meanings:

Warning indicates hazardous situation which, if not avoided, could result in death or serious

injury.

Caution indicates hazardous situation which, if not avoided, could result in minor or modest

injury.

Notice indicates a hazardous situation which, if not avoided, could result in property damage.

NOTE

Type and source of damage!

Damage prevention

SIGNAL WORD

Type and source of risk!

Consequences arising from non-observance

Risk prevention

1 Introduction AI 8 01

Page 8 of 38 HI 800 195 E Rev. 2.00

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

iThe text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP The tip text is located here.

AI 8 01 2 Safety

HI 800 195 E Rev. 2.00 Page 9 of 38

2 Safety

All safety information, notes and instructions specified in this document must be strictly

observed. The product may only be used if all guidelines and safety instructions are adhered to.

This product is operated with SELV or PELV. No imminent risk results from the product itself.

The use in Ex-zone is permitted if additional measures are taken.

2.1 Intended Use

HIMatrix components are designed for assembling safety-related controller systems.

When using the components in the HIMatrix system, comply with the following general

requirements.

2.1.1 Environmental Requirements

Requirement type Range of values 1)

Protection class Protection class III in accordance with IEC/EN 61131-2

Ambient temperature 0...+60 °C

Storage temperature -40...+85 °C

Pollution Pollution degree II in accordance with IEC/EN 61131-2

Altitude < 2000 m

Housing Standard: IP20

Supply voltage 24 VDC

1) The values specified in the technical data apply and are decisive for devices with extended

environmental requirements.

Table 3: Environmental Requirements

Exposing the HIMatrix system to environmental conditions other than those specified in this

manual can cause the HIMatrix system to malfunction.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system

or replace devices.

NOTE

Device damage due to electrostatic discharge!

When performing the work, make sure that the workspace is free of static, and wear

an ESD wrist strap.

If not used, ensure that the device is protected from electrostatic discharge, e.g., by

storing it in its packaging.

2 Safety AI 8 01

Page 10 of 38 HI 800 195 E Rev. 2.00

2.2 Residual Risk

No imminent risk results from a HIMatrix system itself.

Residual risk may result from:

Faults related to engineering

Faults related to the user program

Faults related to the wiring

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

2.4 Emergency Information

A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the

system enters the safe state.

In case of emergency, no action that may prevent the HIMatrix systems from operating safely is

permitted.

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