Honeywell V5852A Service-Handbuch

INSTALLATION INSTRUCTIONS

62-0202-02

V5852A, V5853A, V5862A,

V5863A Cartridge Globe Valves

INSTALLATION

When Installing this Product...

1. Read these instructions carefully. Failure to follow

them could damage the product or cause a

hazardous condition.

2. Check ratings given in instructions and on the

product to ensure the product is suitable for your

application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions.

5. Do not use Series 3000 actuators on 1/2 in. or

3/4 in. valves.

WARNING

Severe Scalding Hazard.

Contact with hot liquid can lead to severe

injury or cause death.

For a pressurized valve, only open with Valve

Cartridge Replacement Tool. For complete safety,

release system pressure to the valve body before

changing cartridge.

CAUTION

Sweat Valve Damage Hazard.

Soldering the valve with the cartridge in place

can damage the device.

Prior to attaching valve to piping, remove

cartridge from potential exposure to heat.

IMPORTANT

• Before installing the valve, use the protective

cover/manual handle to ensure the valve stem

operates freely. Impaired stem operation can

indicate a bent stem (due to rough handling).

This condition can require replacing the valve.

• When installing valves, make sure the flow

direction is correct by checking the arrow on the

valve body.

• Mount the valve only with the stem pointing

upward.

• Leave the protective cover in place until ready to

attach the actuator.

Location

Select a location where the valve and actuator are

accessible.

IMPORTANT

Mount all 1/2 in. and 3/4 in. valves in return flow.

When delta p-values exceed 8.70 psi (60 kPa),

noise can develop.

Mounting

The valve body should be completely installed in the pipe

line before the actuator is installed.

IMPORTANT

The insert is packed separately from the 1/2 in.

and 3/4 in. V5852, V5853 Sweat Valves. The

valve must be installed and soldered before

installing the insert in the valve. Torque insert

between 27 and 44 in.-lb.

1. Verify pipe size and flow direction for the valve

being used.

2. Position the valve for easy actuator installation.

3. Install the valve using the applicable tools and

supplies (wrenches, solder, flux, torch or soldering

iron). Follow standard practices.

Fig. 1. Dimensions of Series 3000 V5862A and

V5863A Valves in in. (mm).

M19619C

INLET

OUTLET

PORT A

PORT AB

PORT B

V5863 FLOWV5862A3 FLOW

1 (25)

1-1/4 (32)

1-1/2 (38)

4-1/8 (105)

4-15/16 (125)

5-1/8 (130)

1-5/8 (41)

2 (50)

2-3/16 (55)

2-1/16 (53)

2-7/16 (62)

2-9/16 (65)

3-5/8 (92)

3-7/8 (98)

BCDE

2-5/16 (58)

2-11/16 (69)

2 (50)

2-3/16 (55)

2-9/16 (65)

VALVE SIZE

A (mm)

23/32

(18) G

1/4 (6)

STROKE

MINIMUM CLEARANCE

9-7/8

(250)

FLOW DIAGRAM

FOR 1, 1-1/4 AND 1-1/2 INCH VALVES

V5852A, V5853A, V5862A, V5863A CARTRIDGE GLOBE VALVES

Automation and Control Solutions

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

customer.honeywell.com

® U.S. Registered Trademark

62-0202—02 M.S. Rev. 02-13

Printed in United States

Fig. 2. Dimensions of Series 1000 and 2000 V5852A, V5853A, V5862A and V5863A Valves in in. (mm).

Fig. 3. Removing protective cover from valve.

OPERATION

The valves are supplied with a threaded plastic protective

cover/manual handle to protect the stem and to allow for

manual operation. Use the protective cover/manual

handle to fill the system during initial installation.

Turning the protective cover/manual handle:

— Clockwise: pushes the center stem of the valve down,

compressing the valve spring and closing the valve.

— Counterclockwise: allows the spring to expand,

pushing the center stem up and opening the valve.

NOTES:

— You can also use the protective cover/handle

for heating/cooling with neither a controller

nor actuator during building construction.

— Retain the protective cover. It can be needed

for future manual operation.

Two-Way Valve Flow

In the two-way valves, the direction of flow is always from

inlet port to outlet port as indicated by the arrows on the

valve body (see Fig. 4).

Fig. 4. Two-way valve operation block diagram.

Three-Way Valve Flow

Three-way valves are designed as mixing valves. This

means that port AB is total flow outlet; port A is controlled

flow inlet; and port B is bypass inlet (see Fig. 5).

Fig. 5. Three-way valve operation block diagram.

M34543

INLET OUTLET

PORT A PORT AB

PORT B

STROKE

V5852/V5862

V5853/V5863

2-1/2 (63)

3-2/9 (82)

5/6 (21)

1 (27)

1-1/6 (30)

1-4/7 (40)

1-1/3 (34)

1-2/7 (33)

1/2 (13)

3/4 (19)

STROKE

1/2 (13)

3/4 (19)

2-1/3 (60)

3-2/9 (82)

1/2 NPT

3/4 NPT

1-1/3 (34)

1-1/4 (32)

FLOW DIAGRAM

(NPT) C

1/2 NPT

3/4 NPT

5/8 (16)

7/8 (22)

(NPT)

NPT CD

FLOW DIAGRAM

1/4

(7)

1/4

(7)

23/32

(18)

23/32

(18)

1-3/16 (30)

NOTE: SOLDER ENDS CONFORM TO ANSI B16-18.

(SWEAT)

5/8 (16)

7/8 (22)

(SWEAT)

VALVE

SIZE

VALVE

SIZE

V5853 (SWEAT)

2-5/7 (69)

3-2/9 (82)

1/2 NPT

3/4 NPT

1-1/4 (32)

1-3/5 (41)

1-1/3 (34)

1-2/7 (33)

1/2 (13)

3/4 (19)

NPT CD

1/2 NPT

3/4 NPT

(NPT)

VALVE

SIZE

V5863 (NPT)

M8228A

OUTLET

INLET

–

M5357A

INLET

OUTLET

–AB

–

M5358

By using this Honeywell literature, you agree that Honeywell will have no liability for any

damages arising out of your use or modification to, the literature. You will defend and

indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or

damages, including attorneys’ fees, arising out of, or resulting from, any modification to the

literature by you.

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