HRS DF62W Series Bedienungsanleitung

1. Scope

This document specifies the steps from crimping the DF62W-series crimped terminals to

cables (AWG20 to AWG30) to inserting the terminals to crimping sockets,and inserting the

terminal into the crimp case, and the procedure for mounting the panel of the DF62WP

series.

2. Connectors

Crimping cases

DF62W # –EP –2.2 C

❻



Crimping cases (Panel waterproof type)

DF62WP –＊/＊/＊/＊EP –2.2 C





Water proof pin

DF62W –WP



Name: DF62W

Wire seal

#=None or A to E

No. of poles: 2 to 9

Connector types

S : Socket

EP: In-line plug

Contact pitch: 2.2 mm

❻Shape of connection/terminal

C: Crimping case

Name: DF62WP

No. of poles: 2 to 9

“/” Indicates that the connector is a

composite connector with a number of

poles separated by it.

Connector types

EP: In-line plug

Contact pitch: 2.2 mm

Shape of connection/terminal

C: Crimping case

Application

WP: Waterproof pin

COUNT

DESCRIPTION OF REVISIONS

DESIGNED

CHECKED

DATE

DIS-H-00006326

KI.SUGAWARA

ST.WADA

20201006

TITLE

DF62W Series Cable Assembly Procedure

APPROVED

KI.AKIYAMA

20140215

CHECKED

OM.MIYAMOTO

20140214

DF62WP series panel installation procedure

DESIGNED

KT.ISHII

20140213

WRITTEN

KT.ISHII

20140213

TECHICAL SPECIFICATION

ETAD-H0760

1 / 17

FORM HC0011-9-1

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

2 / 17

FORM HC0011-9-2

Crimped terminals

DF62W –EP 2226 PCF A



Application

EP: In-line

Compatible cables

2022: AWG20 to 22 2226: AWG22 to 26

2830: AWG28 to 30

Shape/packing

SCF : Socket terminal, reeled

SC : Socket terminal, separate

PCF : Plug terminal, reeled

PC : Plug terminal, separate

Plating

A: Gold plating

Blank : Tin plating

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

3 / 17

FORM HC0011-9-2

3. Steps for harnessing

3.1. Cable stripping

Strip cables in accordance with Crimping Quality Standards (ATAD-H0762/0763).

In so doing, make sure there is no scratch on cable cores.

3.2. Crimping

Crimped terminals to cables using an applicator (AP105-DF62W-**), and check the crimping

height and shape in accordance with the Table of crimping conditions and Crimping Quality

Standards (ATAD-H0762/0763). (** = 2022, 2226, 2830)

3.3. Insertion to crimping terminal sockets

Insertion to DF62W-＊EP-2.2C and DF62W-＊S-2.2C

Hold the cable of a crimped terminal, and insert it to each terminal hole of crimping sockets.

(Insert the terminal in the direction of arrows below.)

*The figures show insertion to DF62W-2poles connector.

For insertion, place the crimped terminal and crimping socket lock in the following direction.

Before inserting terminal

After inserting terminal

Lock: Right side

Plug terminal

Socket

Socket terminal

In-line plug

Direction of insertion

Contact No.: Upper

Lance holder: Upper

Lock: Left side

Contact No.: Upper

Lance holder: Upper

Figure 3-1. Terminal insertion

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

4 / 17

FORM HC0011-9-2

Insert the crimped terminal to pass through the hole of wire seal.

To maintain performance reliability,insert the crimp terminal straight.

Horizontal insertion 

Tilted insertion 

Hole of wire seal

Figure 3-2. Terminal insertion

Figure 3-3. Prohibition of diagonal insertion

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

5 / 17

FORM HC0011-9-2

Check that the lance of a crimping socket has been caught at the lance holder of a crimped

terminal.

(Slightly pull the terminal to check.)

*To remove the crimped terminal halfway through insertion, pull the cable while pressing wire

seal to prevent coming off.

Insertion to DF62WP series

*The figures show insertion to DF62WP-3/4/6/2EP-2.2C

Hold the cable of a crimped terminal, and insert it to each terminal hole of crimping sockets.

(Insert the terminal in the direction of arrows below.)

Crimped terminal

lance holder

Socket lance

In-line plug lance

Target (5.85 mm)

Target (5.55 mm)

Plug terminal

In-line plug

Direction of insertion

Before inserting terminal

After inserting terminal

Figure 3-4. Checking the lance

Figure 3-5. Terminal insertion (DF62WP)

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

6 / 17

FORM HC0011-9-2

For insertion, place the crimped terminal and crimping socket lock in the following direction.

To maintain performance reliability,insert the crimp terminal straight.

Do not mistake the terminal hole. (Insert the terminal in the direction of arrows below.)

terminal hole

2poles

Lock: Right side

Lance holder: Upper

Horizontal insertion 

Tilted insertion 

terminal hole

6poles

terminal hole

4poles

terminal hole

3poles

Figure 3-6. Terminal orientation (DF62WP)

Figure 3-7. Prohibition of diagonal insertion (DF62WP)

Figure 3-8. Terminal hole position (DF62WP)

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

7 / 17

FORM HC0011-9-2

Check that the lance of a crimping socket has been caught at the lance holder of a crimped

terminal.

(Slightly pull the terminal to check.)

*To remove the crimped terminal halfway through insertion, pull the cable while pressing wire

seal to prevent coming off.

3.4. Insertion of waterproof pin

Compatible series : DF62W-＊EP-2.2C , DF62W-＊S-2.2C

If you use waterproof pins, insert them to each holes with designated terminal numbers.

(Insertion direction is shown by arrows in the figure below.)

Before inserting waterproof pin

After inserting waterproof pin

Waterproof pin

Direction of insertion

Target (1.7 mm)

Crimped terminal

lance holder

In-line plug lance

Figure 3-9. Checking the lance

Figure 3-10. Insert waterproof pin

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

8 / 17

FORM HC0011-9-2

To maintain performance reliability, insertion insert the waterproof pin straight.

No orientation

Direction of insertion

This surface is waterproof surface, so take care not to damage the surface.

Horizontal insertion 

Tilted insertion 

Figure 3-11. Orientation of waterproof pins

Figure 3-12. Prohibition of diagonal insertion of waterproof

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

9 / 17

FORM HC0011-9-2

Insert a waterproof pin until it touches crimping socket.

*Insertion more than the target dimension could cause degradation of waterproof

performance.

*To insert the waterproof pin over the target dimension, it has the possibility to fall to a low

level of waterproof.

3.5. Repair of crimped terminal

To remove crimped terminals that have been inserted, pull the cable using the dedicated

Removing jig (DF62W/RE-MD) while pushing up the crimping socket lance.

Using crimping socket after repair could induce decrease of lance strength and / or wire seal

damage. Use new socket to avoid such failures.

Target (1.55 mm)

Target (1.85 mm)

To tap the waterproof pin to socket.

Removing jig

(DF62W/RE-MD)

Socket lance

In-line plug lance

(DF62WP)

Figure 3-13. Depth of waterproof pin insertion pin

Figure 3-14. Repair of crimp terminals ①

HIROSE ELECTRIC CO.,LTD.

ETAD-H0760

10 / 17

FORM HC0011-9-2

Insert the removing jig along the lance of crimping socket.

(Check the appearance with the hand lens.)

Additionally insert the removing jig to push up the socket lance.

Keep the lance position and pull the cable.

Direction of insertion

Push up the lance

Figure 3-15. Repair of crimp terminals ②

Figure 3-16. Repair of crimp terminals ③

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