HRS ZE05 Series Bedienungsanleitung

ZE05 SERIES INSTRUCTION SHEET

1．PURPOSE

2．COMPONENTS

3．ASSEMBLY PROCESS

4．REPAIR PROCESS

5．INSERTION/EXTRACTION PROCEDURE

6．OTHER / NOTES

COUNT

DESCRIPTION OF REVISIONS

DESIGNED

CHECKED

DATE

DIS-T-00019678

TY.MOGI

AH.EDASHIGE

20231209

名称TITLE

ZE05 SERIES INSTRUCTION SHEET

APPROVED

HK.UMEHARA

20170713

CHECKED

HK.UMEHARA

20170713

DESIGNED

KT.MATSUDA

20170713

WRITTEN

KT.MATSUDA

20170713

技術指定書TECHICAL SPECIFICATION

ETAD-T0649-00

1/ 14

FORM HC0011-9-1

HIROSE ELECTRIC CO.,LTD.

△

Completely revised

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.

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FORM HC0011-9-2

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1．PURPOSE OF THIS DOCUMENT

This document provides explanations about Hirose part name ZE05-*S-HU/R(*), compatible terminal crimping,

harness assembly, and how to mate. Please read carefully before using connector.

Also, please keep it in a place where you can view it at any time, while using the connector.

Pictures and diagrams used in this document are of representative products.

The contents of this document are subject to change without any notice.

2．COMPONENTS

COMPONENT PART SUMMARY

PART

DESCRIPTION

HIROSE PART NAME

NOTE

CRIMP

TERMINAL

ZE05-2022SCF

For 0.3～0.5sq, tin plating

HOUSING

RETAINER

(Preset state)

ZE05-2S-HU/R

Applicable cable outer diameter

φ1.4～1.7※

ZE05-4S-HU/R

ZE05A-4S-HU/R

ZE05-5S-HU/R

ZE05-8DS-HU/R

ZE05A-8DS-HU/R

ZE05-12DS-HU/R

ZE05A-12DS-HU/R

ZE05-16DS-HU/R

ZE05-20DS-HU/R

ZE05-24DS-HU/R

CABLE

－

※If the outer diameter of the wire exceeds 1.6 mm, it may be difficult to insert it into the

housing depending on the insulation material. For products not listed above, please contact our sales department.

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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Example of pin number

(Terminal numbers for other numbers of pins will also have the same arrangement)

3．ASSEMBLY PROCESS

Note: For information regarding crimping, please refer to ‘ETAD-T0589-00’ZE05-2022SCF CRIMP QUALITY

STANDARD. Wires and crimping conditions confirmed using our tools can be found in the crimping conditions table.

①Cut the cable.

Please set the cut length referring to the dimensions on the right.

②Strip and crimp the cable according to the crimp quality standards and crimp conditions table.

Note: Please use our company's crimping tool.

List of crimping tool part number

Part No.

Crimping tool P/N

HRS No.

ZE05-2022SCF

AP105-ZE05-2022S

901-5239-0

HT802/ZE05-2022S

780-0045-0

Estimated cable cut length = cable length above ＋8mm

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.

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FORM HC0011-9-2

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③Insert contact and push until a click is heard.

※Please take care to ensure that the terminal is inserted in the correct orientation.

NOTE 1: Please holding the cable and insert straight into the housing.

Do not use more than 10N of force during this process.

※If you hold the crimp terminal area and insert it with a force of 10N or more, the crimp terminal may be inserted even

if the terminal is in the opposite direction, or deformed.

NOTE 2: If the crimped terminal does not enter the housing smoothly pull out the terminal gently and then re-insert.

Top of connector

Underside of connector

More than 10mm

Note: To prevent excessive load to the terminal, it is recommended to

hold the wire at least 10mm away from the terminal.

Excludes cases such as a problem with workability due to bent wires, etc.

Hold right next to the terminal.

Insert from an angle.

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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NOTE 3．If the crimp terminal is inserted at an excessive angle or routed at an excessive angle during insertion,

the terminal will become deformed and the contact gap will open or close incorrectly.

④After inserting the crimp terminal, pull the cable lightly (10N or less).

Please make sure that the crimp terminal is properly secured to the lance.

＜Example: Reverse insertion＞

Note．If the terminal is inserted upside down, the terminal will stop at the position shown in the bottom row of the

diagram above. If you apply more force to try to insert the terminal, it will be in the state shown in the upper row of the

diagram above.

Deformation of terminal

ＮＧ

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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＜Example: semi-insert＞

⑤After inserting the terminals, look at the connector from the mating side and confirm

that the terminals are inserted correctly.

【ＯＫ】 The terminal is inserted

correctly. It looks like the frame of the

female terminal is almost square.

【ＮＧ】The terminal is inserted upside down.

The curled part of the female terminal is visible on

the lock lever side.

➡In this state, the terminal is locked inside the

connector and as the terminal cannot be removed

without damaging the connector, replace with new

connector and terminal.

Additionally, if you try to insert the terminal in this

direction, the terminal insertion force is higher than

in the normal direction.

【ＮＧ】The terminal is not inserted all the way.

The female terminal is not clearly visible.

➡Insert the terminal until you can see the

terminal.

Attached to a lance

Curl part

ＮＧ

ＯＫ

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.

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FORM HC0011-9-2

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⑥Press preset retainer until a click is heard.

When setting the retainer, push in both ends with your fingernails in the order of ①to ②on each side.

Note. Do not route the wires while the retainer is in the preset state.

Doing so may cause the terminal may be removed, or the female housing or terminal to be damaged or deformed.

Set the retainer immediately after completing the terminal insertion.

NOTE．We also have retainer set jigs available. If you need them, please contact our sales department.

○

Press the center part of connector.

Press left and right of connector at the same time.

①

②

①

②

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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In the event that a jig will be used for setting of the retainer, please ensure that there is clearance

on either side of the retainer. Using a jig that does not allow such clearance may result in damage to the

female housing.

⑦Electrical test

Clamping areas of connectors

During electrical tests, the areas shown in below picture can be clamped （Example：ZE05-12DS-HU/R）

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2

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⑧Location of test probes

The test probes should be located in front face as described below(to avoid any damage to the terminal):

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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FORM HC0011-9-2

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⑨Definition of test probe

The recommended probe should have the following characteristics:

・Diameter: Φ0.5～0.6mm

・Tip shape: flat

・Plating: Gold plated

・Spring force: 1N maximum

・Stroke: see section below

⑩Recommendations for electrical tests

・Perform test after insertion of terminals and closing of retainer.

・Avoid any deformation on housing and terminal during electrical test.

・Replace any damaged housing and terminal with a new one.

Probe diameter

Dec.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

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