HRS DF63W Series Handbuch

1. Scope

This document specifies the steps from crimping the DF63W-series crimped terminals to

cables (AWG16 to AWG22) to inserting the terminals to crimping sockets.

2. Connectors

Crimping cases

DF63W # –EP –3.96 C

❻



Crimped terminals

DF63(W) –1618 PCF



Name: DF63W

Wire seal

#=None or A 

No. of poles: 2 to 6

Connector types

S : Socket

EP: In-line plug

Contact pitch: 3.96 mm

❻Shape of connection

C: Crimping case

Name: DF63(W)

Compatible cables

1618: AWG16 to 18

2022: AWG20 to 22

Shape/packing

SCF : Socket terminal, reeled

SC : Socket terminal, separate

PCF : Plug terminal, reeled

PC : Plug terminal, separate

COUNT

DESCRIPTION OF REVISIONS

DESIGNED

CHECKED

DATE

DIS-H-00014188

HT.SATO

SZ.ONO

20220621

TITLE

DF63W Series CableAssembly Procedure

APPROVED

KI.AKIYAMA

20150525

CHECKED

HK.UMEHARA

20150525

DESIGNED

TO.HORII

20150525

WRITTEN

TO.HORII

20150525

TECHICAL SPECIFICATION

ETAD-H0814-00

1 / 6

FORM HC0011-9-1

HIROSE ELECTRIC CO.,LTD.

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HIROSE ELECTRIC CO.,LTD.

ETAD-H0814-00

2 / 6

FORM HC0011-9-2

3. Steps for harnessing

3.1. Cable stripping

Strip cables in accordance with Crimping Quality Standards (ATAD-H0810/0811).

In so doing, make sure there is no scratch on cable cores.

3.2. Crimping

Crimped terminals to cables using an applicator (AP105-DF63-1618-*), and check the crimping

height and shape in accordance with the Table of crimping conditions and Crimping Quality

Standards (ETAD-H0810/0811).

3.3. Insertion to crimping terminal sockets

Hold the cable of a crimped terminal, and insert it to each terminal hole of crimping sockets.

(Insert the terminal in the direction of arrows below.)

*The figures show insertion to DF63W-4EP-3.96C and DF63W-4S-3.96C.

For insertion, place the crimped terminal and crimping socket lock in the following direction:

Before inserting terminal

After inserting terminal

Lanse holder

Socket

Socket terminal

Plug terminal

In-line Plug

Lock :Upper

Contact No.

Lanse holder:

Lower

Lanse holder:

Lower

Direction of insertion

Jun.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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ETAD-H0814-00

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FORM HC0011-9-2

Insert the crimped terminal to pass through the hole of wire seal.

To maintain performance reliability, do not tilt crimped terminals for insertion.

Horizontal insertion 

Tilted insertion 

Hole of wire seal

Jun.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.

ETAD-H0814-00

4 / 6

FORM HC0011-9-2

Check that the lance of a crimping socket has been caught at the lance holder of a crimped

terminal.

(Slightly pull the terminal to check.)

*To remove the crimped terminal halfway through insertion, pull the cable while pressing wire

seal to prevent coming off.

3.4. Repair of crimped terminal

To remove crimped terminals that have been inserted, pull the cable using the dedicated

Precision Screwdriver while pushing up the crimping socket lance.

Using crimping socket after repair could induce decrease of lance strength and / or wire seal

damage. Use new socket to avoid such failures.

Approx. over 30mm

In-line plug lance

Socket lance

Crimped terminal

Lance holder

In-line plug lance

Socket lance

Precision screwdriver

Approx. over 30mm

Jun.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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ETAD-H0814-00

5 / 6

FORM HC0011-9-2

4. Precautions for handling

4.1. Packing and storage

To pack or store assemblies, make sure overlapped connectors will not apply extreme load to

the lack section.

If load is applied to the lock section under high temperature and humidity for a long period of

time, the lock section will be deformed which could lead poor fitting.

4.2. Loading to a connector

To pack or store assemblies, make sure overlapped connectors will not apply extreme load to

excessive external force applied to connectors could cause failure or damage. Therefore,

avoid forced insertion or removal, dropping impact, cable wiring (pull, twist) and such.

Note) Breaking strength of lock is approx. 50 N when connector is pulled in straight

direction. Please avoid excessive force is applied to the connector.

Note) Retention force is approx. 27 N / Pin. Please avoid excessive force is applied to

particular cable.

During cable wiring inside the machine, keep sufficient cable length for slack to avoid direct

stress is applied to the connector.

4.3. Rubber seal

If the rubber seal is damaged, the connector is deteriorated water resistant performance.

Therefore, do not use the connector whose rubber seal is damaged.

4.4. Wiring cable

When bundling cables, prepare a part that is straight from the end face of the connector as

shown in the figure below.

Do not bind near the end face of the connector because it will put a load on the terminal

contact part and the terminal crimping part and cause contact failure and waterproof

failure.

Keen bending,cable tension should be avoided

No cable tension is applied

Straight

Jun.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

HIROSE ELECTRIC CO.,LTD.

ETAD-H0814-00

6 / 6

FORM HC0011-9-2

4.5. Binding cable

During cable binding, keep approximately 30mm length from end of connector

to binding point.

If the length is short , it could cause loosing the contact by stress.

Approx. over 30mm

Binding

Jun.1.2022Copyright2022HIROSEELECTRICCO.,LTD.AllRightsReserved.

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